Identyfikatory
DOI
Warianty tytułu
Języki publikacji
Abstrakty
Packing is a useful method to obtain a static separation environment for a high flotation recovery and selectivity. In this study, the single-phase flow field in a packed lab-scale cyclonic-static microbubble flotation column (FCSMC) was investigated by computational fluid dynamics (CFD) simulation. Turbulence model was verified by Particle Image Velocimetry (PIV) experiment; the simulation results obtained by the RSM (Reynolds Stress Model) are closer to the experimental data. Based on this validation, RSM turbulence model was used to obtain the effect of sieve-plate on the hydrodynamic characteristics in the column flotation zone. The results show that the sieve-plate packing arrangement greatly straightens the rotation flow and decreases the turbulence. To further improve the effect of packing, two layers of sieve plates were used, and one diameter (1D = 190 mm) was selected as the reasonable distance between the two layers of sieve plates. To quantitative evaluate the effect of sieve-plate packing, the logarithm of Pdk over the logarithm of Pdo was calculated based on the volume-averaged turbulence dissipation rate, increasing from 24.72 for one layer of sieve-plate packing to 216.96 for two layers of sieve-plate packing. The probability of detachment significantly decreased for two layers of sieve-plate packing, and the recovery efficiency was significantly improved.
Rocznik
Tom
Strony
395--405
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
autor
- School of Chemical Engineering and Technology, China University of Mining & Technology, Xuzhou, 221116 Jiangsu, China
- National Engineering Research Center of Coal Preparation & Purification, Xuzhou, Jiangsu, China
autor
- School of Electrical and Power engineering, China University of Mining & Technology, Xuzhou, 221116 Jiangsu, China
autor
- School of Electrical and Power engineering, China University of Mining & Technology, Xuzhou, 221116 Jiangsu, China
- National Engineering Research Center of Coal Preparation & Purification, Xuzhou, Jiangsu, China
Bibliografia
- ANSYS INC., 2012. ANSYS ICEM CFD User Manual.
- BRADY, M.R., TELIONIS, D.P., VLACHOS, P.P., YOON, R.-H., 2006. Evaluation of multiphase flotation models in grid turbulence via Particle Image Velocimetry. International Journal of Mineral Processing, 80(2-4), 133-143.
- DENG, X., LIU, J., WANG, Y., CAO, Y., 2013. Velocity distribution of the flow field in the cyclonic zone of cyclone-static micro-bubble flotation column. International Journal of Mining Science and Technology, 23(1), 89-94.
- FENG, D., ALDRICH, C., 1999. Effect of particle size on flotation performance of complex sulphide ores. Minerals Engineering, 12(7), 721-731.
- GOEL, S., JAMESON, G.J., 2012. Detachment of particles from bubbles in an agitated vessel. Minerals Engineering, 36-38, 324-330.
- JAMESON, G.J., 2010. Advances in fine and coarse particle flotation. Canadian Metallurgical Quarterly, 49(4), 325-330.
- LI, Q., LI, L., ZHANG, M., LEI, Z., 2014. Modeling Flow-Guided Sieve Tray Hydraulics Using Computational Fluid Dynamics. Industrial & Engineering Chemistry Research, 53(11), 4480-4488.
- LIU, J., ZHANG, M., LIU, H., WANG, Y., CHEN, J., 2007. Velocity field distribution of flotation fluid in the sievedflotation column. Journal of China University of Mining & Technology 36(5), 578.
- MA, Y., JI, L., ZHANG, J., CHEN, K., WU, B., WU, Y., ZHU, J., 2015. CFD gas–liquid simulation of oriented valve tray. Chinese Journal of Chemical Engineering, 23(10), 1603-1609.
- MIETTINEN, T., RALSTON, J., FORNASIERO, D., 2010. The limits of fine particle flotation. Minerals Engineering, 23(5), 420-437.
- RAHIMI, R., MAZAREI SOTOODEH, M., BAHRAMIFAR, E., 2012. The effect of tray geometry on the sieve tray efficiency. Chemical Engineering Science, 76, 90-98.
- SCHULZE, H.J., 1982. Dimensionless number and approximate calculation of the upper particle size of floatability in flotation machines. International Journal of Mineral Processing, 9(4), 321-328.
- SHEAN, B.J., CILLIERS, J.J., 2011. A review of froth flotation control. International Journal of Mineral Processing, 100(3-4), 57-71.
- SHERRELL, I.M., 2004. Development of a Flotation Rate Equation from First Principles under Turbulent Flow Conditions. Virginia Tech.
- WANG, A., YAN, X., WANG, L., CAO, Y., LIU, J., 2015a. Effect of cone angles on single-phase flow of a laboratory cyclonic-static micro-bubble flotation column: PIV measurement and CFD simulations. Separation and Purification Technology, 149, 308-314.
- WANG, G., ZHOU, S., JOSHI, J.B., JAMESON, G.J., EVANS, G.M., 2014. An energy model on particle detachment in the turbulent field. Minerals Engineering, 69, 165-169.
- WANG, L., JIA, Y., YAN, X., ZHOU, C., 2015b. Gas-liquid numerical simulation on micro-bubble generator and optimization on the nozzle-to-throat spacing. Asia-Pacific Journal of Chemical Engineering, 10(6), 893-903.
- WANG, L., WANG, Y., YAN, X., WANG, A., CAO, Y., 2017. A numerical study on efficient recovery of fine-grained minerals with vortex generators in pipe flow unit of a cyclonic-static micro bubble flotation column. Chemical Engineering Science, 158, 304-313.
- YAN, X., LIU, J., CAO, Y., WANG, L., 2012. A single-phase turbulent flow numerical simulation of a cyclonic-static micro bubble flotation column. International Journal of Mining Science and Technology, 22(1), 95-100.
- YAN, X., SHI, R., XU, Y., WANG, A., LIU, Y., WANG, L., CAO, Y., 2016. Bubble behaviors in a lab-scale cyclonic-static micro-bubble flotation column. Asia-Pacific Journal of Chemical Engineering, 11(6), 939-948.
- YANG, D.C., 1988. A new packed column flotation system. Column flotation, 88, 257-265.
- ZAREI, T., RAHIMI, R., ZIVDAR, M., 2010. Computational fluid dynamic simulation of MVG tray hydraulics. Korean Journal of Chemical Engineering, 26(5), 1213-1219.
- ZHANG, H., LIU, J., WANG, Y., CAO, Y., MA, Z., LI, X., 2013. Cyclonic-static micro-bubble flotation column. Minerals Engineering, 45, 1-3.
- ZHANG, L., LI, Z., YANG, N., JIANG, B., CONG, H., ZHANG, Z., 2016. Hydrodynamics and mass transfer performance of vapor–liquid flow of orthogonal wave tray column. Journal of the Taiwan Institute of Chemical Engineers, 63, 6-16.
- ZHANG, M., LI, T., WANG, G., 2017. A CFD study of the flow characteristics in a packed flotation column: Implications for flotation recovery improvement. International Journal of Mineral Processing, 159, 60-68.
- ZHANG, M., MA, S., SHEN, J., LIU, D., 2014. Study on Mixed Packing of Flotation Column. International Conference on Mechatronics, Electronic, Industrial and Control Engineering (MEIC 2014).
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-08efbbe1-0258-4727-a3c2-55090c1f54df