Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
Purpose: Purpose In resistance upset welding, the heat is generated by resistance of the interface of abutting surfaces to the flow of electrical current in heating and post-weld heating stages. Upset welding typically results in solid-state welds with no melting at the joint. In this paper, the effect of process parameters including heating and post-weld heating power and their corresponding duration along with interference, on the tensile strength of the welded joint are experimentally investigated. Design/methodology/approach: The operational ranges of five process parameters are identified. Sufficient numbers of samples are manufactured and subsequently their mechanical strength is quantified using tensile tests. Then variation of the strength versus the process parameter is evaluated. Metallographic studies are performed that provide metallurgical insight to the bond. Findings: The results suggest that tensile strength of the joint, with variation of each investigated parameter, time, current, and electrical power has an optimal point which shows the optimized set of welding parameters. Also the effect of post-weld heating on the tensile strength is evaluated and shows that this parameter has a remarkable effect exceeding 50% improvement in tensile strength. Research limitations/implications: Should the percentage of power consumption replaced by current; a better comprehension of the process could be achieved. Practical implications: The results recommend that the effect of post-weld hating merits more investigation. Originality/value: The results contribute to a better understanding of the upset welding process. More over this paper shows significance of post-weld heating in maximum tensile strength of the weldment that has not been noted as an important upset welding process in other literature.
Wydawca
Rocznik
Tom
Strony
341--344
Opis fizyczny
Bibliogr. 15 poz., rys., tab., wykr.
Twórcy
autor
- Department of Mechanical Engineering, University of Tehran, P.O. Box 11365/4563, Tehran, Iran
Bibliografia
- [1] R.L. O’Brien, editor, Welding handbook - Eighth edition, American Welding Society, Miami, Florida, USA, 1991.
- [2] K.H. Holko, Magnetic force upset welding dissimilar thickness stainless steel tee joints, Welding Journal Supplements, 49 (9) (1970) 427-439.
- [3] B.J. Eberhard, J.W. Kelker, Jr., High-current resistance welding of nuclear waste containers, Welding Journal 62 (6) (1982) 15-19.
- [4] W.R. Kanne, Jr., Solid-state resistance welding of cylinders and spheres, Welding Journal 65 (5) (1986) 33-38.
- [5] G.R. Cannell, C.E. Sessions, Proper procedures are the key to welding radioactive waste canisters, Welding Journal, 76 (8) (1997) 61-67.
- [6] I.N. Sidorov, A.A. Gradovich, A.A. Kislitsky, V.V. Rozhkov, A.V. Strukov, I.G. Chapaev, Lavrenyuk P.I., Unit for resistance welding of nuclear reactor fuel elements, Paton Welding Journal 3 (2002) 45-48.
- [7] G.M. Eggert, P.R. Dawson, Assessment of a thermoviscoplastic model of upset welding by comparison to experiment, International Journal of Mechanical Science, 28 (1986) 563–589.
- [8] I.A. Bezprozvannyi, R.M. Shirokovskii, Y.U.A. Masalov, Technology of resistance butt welding of metal-cutting tool billets and their heat treatment, Automatic Welding, 11 (1989) 62-66, (Published by Paton Welding Institute in Russian).
- [9] Ghosh, P.C. Gupta, T.K. Goswami, Influence of some upset butt welding parameters on the weld properties of HSLA steel, Indian Welding Journal, 21 (1) (1989), 428-436.
- [10] Y. Miyazaki, T. Saito, M. Ichikawa, Upset weldability of Niobium-bearing high strength 600 MPa steel for wheel rims and mechanism of upset welding, Welding World, 31, (5) (1993), pp. 348-357.
- [11] W.R. Kanne, Jr., Solid-state resistance upset welding: A process with unique advantages for advanced materials Proceedings of the 2nd Advanced Joining Technologies for New Materials, Cocoa Beach, FL, 2-6 1994.
- [12] J-K Shieh, T-L Chang, The optimum upset welding parameters of alloy steel wire, Technology and Training (Taiwan), 21 (3) (1996) 129-138.
- [13] G.R. Cannel, J.T. Gee, R.B. Heise, Upset welding assures a leak-tight, structurally sound seal, Welding Journal 78 (9) (1999) 41-44.
- [14] S.S. Kang, K.B. Min, K.S. Kim, A study on resistance welding in steel sheets using a tailor-welded blank, Journal of Materials Processing Technology, 101 (1-3), (2000) 186-192.
- [15] M.V. Shakhmatov, D.M. Shakhmatov, Features of resistance butt welding of cast iron, Welding International, 18 (9), (2004), 737-741.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-073dc7be-3711-4acf-ab2c-2ce13f9a15ce
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.