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Analysis of helical rolling process of balls formed from a head of a scrapped rail

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Języki publikacji
EN
Abstrakty
EN
This paper presents an innovative helical rolling process of balls destined for mills manufac¬tured from a scrapped rail head. In this process, helical rolls are applied, whose construction allows obtaining a cylindrical bar, and later balls are formed from this bar in the further stage of the process. It is advised to precede the rolling process by side pressing leading to increase of billet material shape compactness. Verification of the assumed solution correctness was made using numerical sim¬ulation, with the application of Simufact.Forming software.
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EN
Twórcy
autor
  • Mechanical Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
Bibliografia
  • 1. Pater Z., Tomczak J.: Walcowanie śrubowe kul do młynów kulowych. Wyd. Politechniki Lubelskiej, Lublin 2012
  • 2. Pater Z., Gontarz A., Weroński W.: Cross-wedge rolling of balls. Steel Research International. “Spe¬cial edition: Metal Forming 2008”, vol. 1, 2008, 369-374
  • 3. Pater Z.: Multi-wedge cross rolling of balls. Journal of Iron and Steel Research International vol. 20, 10 (2013), , 46-50
  • 4. Pater Z.: New methods of steel ball rolling. International Journal of Materials &Product Technol¬ogy vol. 47, 1/2/3/4 (2013), 12-22
  • 5. Tomczak J., Pater Z., Bulzak T.: Designing of screw impressions in the helical rolling of balls. Ar¬chives of Civil and Mechanical Engineering vol. 14, 1 (2014), 104-113
  • 6. Pater Z.: Analysis of the helical-wedge rolling process for producing a workholding bolt. Metalurgija vol. 53, 4 (2014), 653-656
  • 7. Pater Z., Tomczak J., Bartnicki J., Lovell M. R., Menezes P. L.: Experimental and numerical analysis of helical-wedge rolling process for producing steel balls. International Journal of Machine Tools & Manufacture vol. 67 (2013), 1-7
  • 8. Bogatov A.A., Panov E.I.: Effect of Stress-strain State during Helical Rolling on Metal and Alloy Structure and Ductility. Metallurgist vol. 57, 5-6 (2013), 434-441
  • 9. Tartakovskii B.I.: Reduction mills in helical rolling. Steel in Translation vol. 39, 7 (2009), 590-592
  • 10. Sawicki S., Szota P., Dyja H.: Analysis of the bimetallic bars rolling during a skew rolling. Archives of Materials Science and Engineering vol. 32, 1 (2008), 53-56
  • 11. Sawicki S., Szota P., Mróz S., Stefanik A., Dyja H.: Wpływ prędkości obrotowej na stan naprężeń i odkształceń prętów bimetalowych w procesie walcowania na trójwalcowej walcarce skośnej. Ob¬róbka Plastyczna Metali vol. 20, 1 (2009), 65-75
  • 12. Pater Z., Tomczak J., Bulzak T.: Numerical analysis of the skew rolling process for main shafts, Metalurgija vol. 54, 4 (2015), 627-630
  • 13. Pater Z.: Analysis of the Helical-Wedge Rolling Process for Producing a Long Stepped Shaft. Key Engineering Materials vols. 622-623 (2014), 893-89
  • 14. Qiana D., Maoa H., Dengb J., Yue J.: Processing optimization for large spherical valve body based on FE simulation, Procedia Engineering vol. 81 (2014), 2481–2487
  • 15. Cao Q., Hua L., Quian D.: Finite element analysis of deformation characteristics in cold helical rolling of bearing steel-balls, Journal of Central South University vol. 22, 2 (2015), 1175-1183
  • 16. Qian D., Pan Y.: 3D coupled macro–microscopic finite element modelling and simulation for com¬bined blank-forging and rolling process of alloy steel large ring, Computational Materials Science vol. 70 (2013), 24-36
  • 17. Berti G.A., Quagliato L., Monti M.: Set-up of radial–axial ring-rolling process: Process worksheet and ring geometry expansion prediction, International Journal of Mechanical Sciences vol. 99 (2015), 58–71.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-06c6a2a7-281f-42e7-a530-0a31afbe9578
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