Hydro-Forming a Cross-Shaped Component from Tube Billet

• Autorzy: Trinh Mai Thi , Nguyen Dac Trung , Pham Tuan Quoc , Pham Anh Ngoc , Dinh Van Duy

Identyfikatory

DOI

10.36897/jme/204661

• Języki publikacji: EN

Abstrakty

EN

This paper investigates the tube hydroforming (THF) process through numerical simulations conducted in Abaqus/CAE software, aiming to identify optimal technological parameters for cross-shaped forming from seamless tube billets. The study focuses on seamless copper CDA110 tube billets as the primary material. The simulation evaluates critical factors such as thinning, thickening, and the height of the formed bulge. Output data is collected and analyzed using linear regression methods, followed by a comparison with technical requirements to assess suitability. The research results provide both scientific and practical foundations, contributing to the optimization of the cross-shaped hydroforming process while expanding the applicability of this technology in industrial production.

Słowa kluczowe

EN

tube hydroforming; FEA simulation; cross-shaped tube

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2025
• Tom: Vol. 25, No. 2
• Strony: 111--122
• Opis fizyczny: Bibliogr. 19 poz., rys., tab.

Twórcy

autor

Trinh Mai Thi

• Mechanical Engineering, University of Economics – Technology for Industries, Viet Nam
• School of Mechanical Engineering, Hanoi University of Science and Technology (HUST), Viet Nam

autor

Nguyen Dac Trung

• School of Mechanical Engineering, Hanoi University of Science and Technology (HUST), Viet Nam

autor

Pham Tuan Quoc

• School of Mechanical Engineering, Hanoi University of Science and Technology (HUST), Viet Nam

autor

Pham Anh Ngoc

• School of Mechanical Engineering, Vietnam Martime University, Hai Phong, Vietnam

autor

Dinh Van Duy

• School of Mechanical Engineering, Hanoi University of Science and Technology (HUST), Viet Nam

Bibliografia

• [1] PHAM N.V., 2006, Hydraulic Stamping Technology, Hanoi University of Science and Technology.
• [2] ASNAFI N., 1999, Analytical Modelling of Tube Hydroforming, Thin-Walled Structures, 34, 295–330.
• [3] ABRANTES J.P., et al., 2005, Experimental and Numerical Simulation of Tube Hydroforming, Journal of Materials Processing Technology.
• [4] KIM S.-W., et al., 2009, Bursting Failure Prediction in Tube Hydroforming, Int. J. Adv. Manuf. Technol.
• [5] KANT R., 2011, Effect of Die Entrance Radius on Tube Formability, Applied Science & Technology Research Excellence.
• [6] KADKHODAYAN M., et al., 2015, Optimization of T-shape Hydroforming, Metal Forming.
• [7] SATISH., et al., 2024, Review of Emerging Hydroforming Technologies: Micro Applications, Advanced Materials Research.
• [8] PAUNOIU V., et al., 2023, Dimensional Accuracy Enhancement in Hydroforming, Journal of Modern Manufacturing Technologies.
• [9] ABRANTES J.P., 2023, Improvement of Formability in Parallel Double-Branched Tube Hydroforming, Journal of Materials Processing Technology.
• [10] KADKHODAYAN M., et al., 2020, Material Deformation Behavior in T-Shape Hydroforming, SN Applied Sciences.
• [11] KANT R., et al., 2021, Finite Element Analysis in Hydroforming, Applied Mechanics Reviews.
• [12] VU D.Q., NGUYEN D.T., et al., 2024, Study on the Effect of Internal Pressure and Axial Feed in Tube Hydrostatic Forming Process of T-shaped Joints, Springer Nature, https://doi.org/10.1007/978-3-031-39090-6_44.
• [13] KADKHODAYAN M., 2010, Loading Path Optimization in Hydroforming, Metal Forming.
• [14] SIMULIA, 2016, Abaqus Documentation, http://130.149.89.49:2080 › index.html.
• [15] BOGOYAVLENSKY., et al., 1988, Hydro-plastic Processing of Metals, Mashinostroenie, Moscow; Teknika, Sophia.
• [16] TRINH M.T., DINH D.V., et al., 2025, Hydro-Forming of U-Shaped Parts with Branches, Engineering technology & Applied sciense research, https://doi.org/10.48084/etasr.9227.
• [17] TRIEU Q.-H., LUYEN T.T., NGUYEN D.-T., 2024, Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes, Journal of Machine Engineering, 24/1,74–86, https://doi.org/10.36897/jme/185476.
• [18] ABDULLAH E., JALIL A., 2025, Enhancing Experimental Prediction of Springback in Forming Processes Using Advanced Finite Element Modelling, Journal of Machine Engineering, 25/1, 79–101, https://doi.org/10.36897/jme/202916.
• [19] MAJSTOROVIC V.D., et al., 2023, Towards the Digital Model of Tool Lifecycle Management in Sheet Metal Forming, Journal of Machine Engineering, 23/3, 141–166, https://doi.org/10.36897/jme/171664.