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Impact strength of squeeze casting AlSi13Cu2–CF composite

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the results of research on microstructure and impact strength of AlSi13Cu2 matrix composite reinforced by Ni-coating carbon fibers (CF) with a volume fraction of 5%, 10% and 15%. The composite suspensions were prepared using by stirring method and subsequently squeeze casted under different pressures of 25, 50, 75 and 100 MPa. As part of the study, fiber distribution in aluminum matrix was evaluated and variation in impact strength of composite as a function of the carbon fibers volume fraction and pressure applied were determined. It has been found that the presence of Ni coating on carbon fibers clearly improves their wettability by liquid aluminum alloy and in combination with the stirring parameters applied, composite material with relatively homogeneous structure can be produced. Charpy's test showed that the impact strength of composite reaches the highest value by carrying out the squeeze casting process at 75 MPa. In the next stage of research, it was found that the impact strength of composites increases with the increase of carbon fibers volume fraction and for 15% of fibers is close to 8 J/cm2. Observations of fracture surfaces have revealed that crack growth in the composites propagates with a quasi-cleavage mechanism. During the creation of the fracture, all fibers arranged perpendicular to its surface were sheared. At the same time, the metal matrix around the fibers deformed plastically creating characteristic ductile breaks. The fracture surface formation through the fibers indicates a cohesive and strong connection of the reinforcement with the matrix. In addition to the phenomena mentioned, debonding the fiber-matrix interfaces and the formation of voids between components were observed on the fracture surface.
Rocznik
Strony
49--52
Opis fizyczny
Bibliogr. 17 poz., rys., wykr.
Twórcy
autor
  • Czestochowa University of Technology, Department of Metallurgy and Metal Technology, Częstochowa, Poland
autor
  • Czestochowa University of Technology, Department of Metallurgy and Metal Technology, Częstochowa, Poland
  • Czestochowa University of Technology, Department of Metallurgy and Metal Technology, Częstochowa, Poland
Bibliografia
  • [1] Kumar N, Chittappa H.C., Vannan S.E. (2018). Development of Aluminium-Nickel Coated Short Carbon Fiber Metal Matrix Composites. Materials Today: Proceedings. 5, 11336–11345.
  • [2] Kaczmar, J.W., Naplocha, K., Morgiel, J. (2012). High temperature mechanical properties of en AC 44200 aluminium alloy based composite materials strengthened with ceramic fibers. 70th World Foundry Congress 2012, WFC 2012. 528-535.
  • [3] Miracle D.B. (2005) Metal matrix composites – From science to technological significance. Composites Science and Technology. 65, 2526-2540.
  • [4] Shalu T., Abhilash E. & Joseph M.A. (2009). Development and characterization of liquid carbon fibred reinforced aluminum matrix composite. Journal of Materials Processing Technology. 209, 4809-4813.
  • [5] Konopka, Z., Łągiewka, M., Nadolski, M. & Zyska, A. (2013). Determination of the strengthening coefficient of pressure cast AlSi13Cu2/chopped carbon fiber composite. Archives of Metallurgy and Materials. 58, 957-960.
  • [6] Ramanathan A., Pradeep Kumar K. & Rajaraman M. (2019). A review on the production of metal matrix composites through stir casting – Furnace design, properties, challenges, and research opportunities. Journal of Manufacturing Processes. 42, 213-245.
  • [7] Rams J., Ureña A., Escalera M.D. & Sánchez M. (2007). Electroless nickel coated short carbon fibres in aluminium matrix composites. Composites A. 38, 566-575.
  • [8] Baghi M., Niroumand B. & Emadi R. (2017). Fabrication and characterization of squeeze cast A413-CSF composites. Journal of Alloys and Compounds. 710, 29-36.
  • [9] Gawdzińska K., Chybowski L., Przetakiewicz W. & Laskowski R. (2017). Application of FMEA in the quality estimation of metal matrix composite castings produced by squeeze infiltration. Archives of Metallurgy and Materials. 62, 2171-2182.
  • [10] Alten A, Erzi E., Gürsoy O, Agaoglu G.H., Dispinar D. & Orhan G. (2019). Production and mechanical characterization of Ni-coated carbon fibers reinforced Al-6063 alloy matrix composites. Journal of Alloys and Compounds. 787, 543-550.
  • [11] Bhav Singh B. & Balasubramanian M. (2009). Processing and properties of copper-coated carbon fibre reinforced aluminium alloy composites. Journal of Materials Processing Technology. 209, 2104-2110.
  • [12] Hajjari E., Divandari M. & Mirhabibi A.R. (2010). The effect of applied pressure on fracture surface and tensile properties of nickel coated continuous carbon fiber reinforced aluminum composites fabricated by squeeze casting. Materials and Design. 31, 2381-2386.
  • [13] Dyzia, M., Dolata, A.J. & Śleziona, J. (2012) Preliminary analysis of aluminum matrix compositions for composites reinforcement with carbon fibers. Steel Research International. 83, 981-987.
  • [14] Ghomashchi M.R. & Vikhrov A. (2000). Squeeze casting: an overview. Journal of Materials Processing Technology. 101, 1-9.
  • [15] Bielecka, A., Konopka, Z., Zyska, A. & Łągiewka, M. (2007) Investigation of pressure die casting of the aluminium alloy matrix composites with SiC particles. Archives of Metallurgy and Materials. 52, 497-502.
  • [16] Macke A.J, Schultz B. & Rohatgi P.K. (2012).Metal Matrix Composites Offer the Automotive Industry an Opportunity to Reduce Vehicle Weight. Improve Performance Advanced Materials and Processes. 170, 19-23.
  • [17] Cai J., Chen Y., Nesterenko V.F. & Meyers M.A. (2008). Effect of strain rate on the compressive mechanical properties of aluminum alloy matrix composite filled with discontinuous carbon fibers. Materials Science Engineering A. 485, 681-689.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0640edb7-075e-4ddc-8d58-b113c5d8e3dc
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