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Energy and ecological optimisation of the belt conveyors’ operation

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The article aims to discuss the energy consumption and environmental impact of the conveyor belts and how they can be improved, as well as to analyse the methods used in assessing energy intensity and noise and dust emissions into the environment. Design/methodology/approach The study analyses the applicable legal requirements and the tools used to assess energy intensity and emissions and then presents the results of an assessment undertaken at a selected power plant. Findings In the analysed power plant, measures must be implemented to minimise energy intensity and noise emissions. However, different methods are used to assess the scopes of operation, which hinders optimisation in an integrated sense. Practical implications An integrated approach in assessing the performance of different conveyor belts can provide the foundation for optimising many belt conveyor systems used in the Polish power industry. Originality/value The study’s results confirm the lack of a standardised methodology for evaluating the operation of conveyor belts that considers their energy efficiency and individual emissions. They are the starting point for developing an innovative algorithm for the multi-criteria evaluation of individual system components, ensuring their integrated characterisation and, as a result, integrated optimisation.
Rocznik
Strony
184--190
Opis fizyczny
Bibliogr. 44 poz.
Twórcy
autor
  • Tauron Polish Energy, ul. Ściegiennego 3, 44-100 Gliwice, Poland
autor
  • Enea Połaniec Power Plant, ul. Zawada 26, 28-230 Połaniec, Poland
  • Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Energopomiar, ul. Sowińskiego 3, 44-100 Gliwice, Poland
Bibliografia
  • [1] P.M. McGuire, Conveyors: Application, Selection, and Integration, CRC Press, Boca Raton 2021.
  • [2] K. Sanjoy, M. Mainak, Study and design of belt conveyor system in coal mines, LAP Lambert Academic Publishing, London, 2016.
  • [3] Belt Conveyors For Bulk Materials, Conveyor Equipment Manufacturers Association, Bonita Springs, 2002.
  • [4] S. Rao, The Belt Conveyor. A Concise Basic Course, CRC Press, London, 2020.
  • [5] J. Antoniak, Belt conveyors. Introduction to theory and calculations, Silesian University of Technology Publishing House, Gliwice, 2004 (in Polish).
  • [6] D. Kumar, R.K. Mandloi, Analysis and prospects of modification in belt conveyors – A review, International Journal of Engineering Research and Applications 3/1 (2013) 581-587.
  • [7] L. Gładysiewicz, W. Kawalec, Long distance, energy-efficient belt conveyors, Mining and Geoengineering 33/2 (2009) 137-150 (in Polish).
  • [8] W. Kawalec, Long-distance belt conveyors, Industrial Transport 1/11 (2003) 13-20 (in Polish).
  • [9] W. Kawalec, P. Kulinowski, Calculation of belt conveyors by basic method and unit resistance in integrated software environment, Industrial Transport 1/27 (2007) 6-11 (in Polish).
  • [10] M. Bajda, M. Hardygóra, L. Gładysiewicz, Effect of rubber compound parameters on energy intensity of conveyor transport, Industrial Transport 3/29 (2007) 12-15 (in Polish).
  • [11] L. Gładysiewicz, Belt conveyors. Theory and calculations, Wroclaw University of Technology Publishing House, Wrocław, 2003 (in Polish).
  • [12] L. Gładysiewicz, P. Kulinowski, W. Czuba, A. Katterfeld, Optimization of conveyor transfers, Mining Institute of Wroclaw University of Technology, Wrocław, 2010 (in Polish).
  • [13] G. Youssef, I. Taha, L.A. Shihata, W.E. Abdel-Ghany, S.J. Ebeid, Improved energy efficiency in troughed belt conveyors: Selected factors and effects, International Journal of Engineering and Technical Research 3/6 (2015) 174-180.
  • [14] M. Zieliński, J.M. Piszczek, M. Bernatt, Renovate or replace high-power electric motors, Foundation for Efficient Use of Energy, Katowice, 2006 (in Polish).
  • [15] J. Antoniak, Technical projects reducing the Energy consumption of mining belt conveyors, Mechanization and Automation of Mining 3/469 (2010) 42-51 (in Polish).
  • [16] J. Górniak-Zimróz, GIS aided analysis of environmental conditions of the installation of long distance belt conveyor system, Open-cast Mining 1-2 (2011) 143-149 (in Polish).
  • [17] P. Bortnowski, R. Król, A. Nowak-Szpak, M. Ozdoba, A preliminary studies of the impact of a conveyor belt on the noise emission, Sustainability 14/5 (2022) 2785. DOI: https://doi.org/10.3390/su14052785
  • [18] P. Bortnowski, A. Nowak-Szpak, R. Król, M. Ozdoba, Analysis and distribution of conveyor belt noise sources under laboratory conditions, Sustainability 13/4 (2021) 2233. DOI: https://doi.org/10.3390/su13042233
  • [19] S.C. Brown, Conveyor noise specification and control, Proceedings of the Annual conference of the Australian Acoustical Society Acoustic 2004: Transportation Noise and Vibration. The New Millennium, Gold Coast, Australia, 2004, 269-276.
  • [20] R. Fajer, E. Idziak, Z. Konieczka, A. Mrówka, L. Orzechowski, T. Szczepaniak, Optimization of technical solutions for belt conveyors at PGE GIEK SA, a branch of KWB Bełchatów, Mining and Geoengineering 3/1 (2011) 81-89 (in Polish).
  • [21] R. Król, W. Kisielewski, D. Kaszuba, L. Gładysiewicz, Laboratory tests of idlers rotational resistance. Selected issues, Procedia Earth and Planetary Science 15 (2015) 712-719. DOI: https://doi.org/10.1016/j.proeps.2015.08.100
  • [22] R. Król, Studies of the durability of belt conveyor idlers with working loads taken into account, IOP Conference Series: Earth and Environmental Science 95/4 (2017) 042054. DOI: https://doi.org/10.1088/1755-1315/95/4/042054
  • [23] S. Zhang, X. Xia, Modeling and energy efficiency optimization of belt conveyors, Applied Energy 88/9 (2011) 3061-3071. DOI: https://doi.org/10.1016/j.apenergy.2011.03.015
  • [24] R. Król, W. Kisielewski, The influence of idlers on energy consumption of belt conveyor, Mining Science – Fundamental Problems of Conveyor Transport 21/S2 (2014) 61-72. DOI: https://doi.org/10.5277/ms142106s
  • [25] T. Opasiak, J. Margielewicz, D. Gąska, T. Haniszewski, Rollers for belt conveyors in terms of rotation resistance and energy efficiency, Transport Problems 17/2 (2022) 57-68. DOI: https://doi.org/10.20858/tp.2022.17.2.05
  • [26] R. Król, L. Gladysiewicz, D. Kaszuba, W. Kisielewski, New Quality Standards of Testing Idlers for Highly Effective Belt Conveyors, IOP Conference Series: Earth and Environmental Science 95/4 (2017) 042055. DOI: https://doi.org/10.1088/1755-1315/95/4/042055
  • [27] G. Ladányi, Study on the noise emission of belt conveyor idler rolls, Annals of the University of Petroşani, Mechanical Engineering 18 (2016) 83-92.
  • [28] M. Bajda, M. Hardygóra, Effect of temperature on the change of selected mechanical properties of rubber conveyor belt covers, Industrial Transport 3/25 (2006) 45-49 (in Polish).
  • [29] M. Hardygóra, M. Bajda, L. Gładysiewicz, Influence of rubber compound parameters on energy intensity of conveyor transport, Industrial Transport 3/29 (2006) 12-15 (in Polish).
  • [30] M. Bajda, M. Hardygóra, Analysis of the influence of the type of belt on the energy consumption of transport processes in a belt conveyor, Energies 14/19 (2021) 6180. DOI: https://doi.org/10.3390/en14196180
  • [31] B. Karolewski, Effect of speed control on power consumption of belt conveyor motors, Electrotechnical Review 93/9 (2017) 74-77 (in Polish). DOI: https://doi.org/10.15199/48.2017.09.14
  • [32] U. Köhler, M. Sykulla, V. Wuschek, Variable-speed belt conveyors gaining in importance, Surface Mining Braunkohle and Other Minerals 53 (2001) 65-72.
  • [33] A. Lutyński, S. Tytko, Economic aspects of the application of frequency converters in belt conveyor drives, Scientific books of Silesian University of Technology: Mining 246 (2000) 377-383 (in Polish).
  • [34] W. Kawalec, D. Woźniak, Energy efficiency of conveyor belt running cover – an introduction to the new belt classification, Mining Science – Fundamental Problems of Conveyor Transport 21/2 (2014) 47-60 (in Polish). DOI: https://doi.org/10.5277/ms142101s
  • [35] P. Kulinowski, P. Panek, P. Rubacha, Current directions of seeking energy-saving design and operating solutions for belt conveyors, Industrial Transport and Work Machines 3 (2013) 7-12 (in Polish).
  • [36] W. Kawalec, R. Król, D. Woźniak, A proposal of classification of belt conveyors energy-efectiveness, Industrial Transport and Work Machines 1 (2015) 15-23 (in Polish).
  • [37] Directive (EU) 2023/1791 of the European parliament and of the council of 13 September 2023 on Energy efficiency and amending Regulation (EU) 2023/955, Official Journal of the European Union, L 231/1, 20.9.2023.
  • [38] Regulation of the Minister of the Environment of June 14, 2007 on permissible noise levels in the environment, Journal of Laws of 2007, No. 120, item 826.
  • [39] Regulation of the Minister of the environment of August 24, 2012 on the levels of certain substances in the air, Journal of Laws of 2012, item 1031.
  • [40] PN-EN ISO 3740:2019-05, Acoustics. Determination of sound power levels of noise sources. Guidelines for the use of basic standards, PKN, Warszawa, 2019.
  • [41] PN-ISO 9613-1:2000, Acoustics. Attenuation of sound during propagation outdoors. Part 1: Calculation of the absorption of sound by the atmosphere, PKN, Warszawa, 2000 (in Polish).
  • [42] PN-ISO 9613-2:2002, Acoustics. Attenuation of sound during propagation outdoors. Part 2: General method of calculation, PKN, Warszawa, 2002.
  • [43] Regulation of the Minister of the Environment of January 26, 2010 on reference values for certain substances in the air, Journal of Laws of 2010, No. 16, item 87.
  • [44] Directive 2010/75/EU of the European Parliament and of the council of 24 November 2010 on industrial emissions (integrated pollution prevention and control), Official Journal of the European Union, L 334/17, 17.12.2010
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-05dc85d8-8ecb-4987-89dc-5f911f1e2b96
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