Influence of reduced cutting speed values on operator safety and cutting tool life in the processes of manufacturing and regeneration of marine machinery parts

• Autorzy: Labuda Wojciech , Charchalis Adam

Identyfikatory

DOI

10.2478/jok-2022-0021

Warianty tytułu

PL

Wpływ obniżonych wartości prędkości skrawania na bezpieczeństwo pracy operatora i trwałość narzędzi w procesach wytwarzania i regeneracji części maszyn okrętowych

• Języki publikacji: EN PL

Abstrakty

EN

The research used shafts made of X5CrNi18-10 (AISI 304L) stainless steel, which is used, among others in the shipbuilding industry. The turning process was carried out on the CU500MRD universal lathe with the use of cutting inserts with a corner radius of 0.2; 0.4 and 0.8 mm. The measurement of the forces during machining was recorded using a Kistler dynamometer. Surface roughness measurements were made with a Waveline W20 profilometer. The research results are the basis for determining the safe range of application of stainless steel cutting parameters on conventional lathes, with the simultaneous analysis of the quality of the machined surface.

PL

W badaniach wykorzystano wały wykonane ze stali nierdzewnej X5CrNi18-10 (AISI 304L), która znajduje zastosowanie między innymi w przemyśle okrętowym. Proces toczenia zrealizowano na tokarce uniwersalnej CU500MRD z wykorzystaniem płytek skrawających o promieniu naroża 0,2; 0,4 oraz 0,8 mm. Pomiar sił podczas obróbki skrawaniem rejestrowano z wykorzystaniem siłomierza firmy Kistler. Pomiary chropowatości powierzchni wykonano profilometrem Waveline W20. Wyniki badań są podstawą do wyznaczenia bezpiecznego zakresu stosowania parametrów skrawania stali nierdzewnej na tokarkach konwencjonalnych, przy jednoczesnej analizie jakości powierzchni obrobionej.

Słowa kluczowe

EN

stainless steel; finishing turning; cutting force; surface roughness parameter

PL

stal nierdzewna; toczenie wykończeniowe; siła skrawania; parametr chropowatości powierzchni

• Wydawca: Wydawnictwo Instytutu Technicznego Wojsk Lotniczych
• Czasopismo: Journal of KONBiN
• Rocznik: 2022
• Tom: Vol. 52, iss. 3
• Strony: 1--25
• Opis fizyczny: Bibliogr. 20 poz., rys., tab.

Twórcy

autor

Labuda Wojciech

• Gdynia Maritime University (Uniwersytet Morski w Gdyni)

autor

Charchalis Adam

• Gdynia Maritime University (Uniwersytet Morski w Gdyni)

Bibliografia

• 1. Agustina B., Bernal C., Camacho A.M., Rubio E.M., Experimental analysis of the cutting forces obtained in dry turning processes of UNS A97075 aluminium alloys, The Manufacturing Engineering Society International Conference, Procedia Engineering 63, 2013, pp.694-699, MESIC 2013.
• 2. Balsamo V., Caggiano A., Jemielniak K., Kossakowska J., Nejman M., Teti R.: Multi sensor signal processing for catastrophic tool failure detection in turning. Research and Innovation in Manufacturing: Key enabling technologies for the factories of the future - Proceedings of the 48th CIRP Conference On Manufacturing Systems, Vol. 41, pp. 939-944, 2016.
• 3. Bhuiyan M. S. H., Choudhury I. A., Dahari M.: Monitoring the tool wear, Surface roughness and chip formation occurrences using multiple sensors in turning, Journal of Manufacturing Systems, Vol. 33 (4, pp. 476-487), 2014.
• 4. Dudzik K., Labuda W.: The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process. Materials 2020.
• 5. Labuda W.: The influence of cutting parameters on surface topography during turning marine pump shafts. Journal of KONES Powertrain and Transport, Vol. 26, No. 4, pp. 141 – 148, 2019.
• 6. Labuda W.: The influence of cutting parameters on surface roughness parameter of stainless steel after finishing turning of CCET09T302R-MF insert.METAL 2017: 26th Anniversary International Conference on Metallurgy and Materials. pp. 1349 – 1354 Ostrava: TANGER, 2017
• 7. Labuda W.: The influence of treatments conditions on cutting forces and temperaturę during finish turning of stainless steel by CCET09T302R-MF insert. 27th Anniversary International Conference on Metallurgy and Materials., pp. 1163 – 1168, Ostrava: TANGER, Proceedings Paper, 2018.
• 8. Labuda W.: The possibility of monitoring forces during turning process of shafts made of AW-7020 aluminium alloy for variable treatment conditions. Volume 15, Art. #32, pp. 311-319, WSEAS Transactions on Systems and Control 2020.
• 9. Lalwani D. I., Mehta N. K., Jain P. K., Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel. Journal of Materials Processing Technology, Volume 206, Issues 1–3, pp. 167-179, 2008.
• 10. Mali R. A., Agrahari M. D., Gupta T. V. K.: FE Based Simulation and Experimental Validation of Forces in Dry Turning of Aluminium 7075. Materials Today: Proceedings, In Press, Corrected Proof, 2019.
• 11. Matras A., Zębala W.: Optimization of Cutting Data and Tool Inclination Angles During Hard Milling with CBN Tools. Based on Force Predictions and Surface Roughness Measurements. Materials 2020.
• 12. Nataraj M., Balasubramanian K., Palanisamy D.: Influence of Process Parameters on CNC Turning of Aluminium Hybrid Metal Matrix Composites. Materials Today: Proceedings, Volume 5, Issue 6, Part 2, pp.14499-14506, 2018.
• 13. Pan H., Liua J., Choib Y., Xuc C., Baia Y., Atkins T.: Zones of Material Separation in Simulations of Cutting. International Journal of Mechanical Sciences, Vol. 115–116, pp. 262-279, 2016.
• 14. Rao D. K., Srinivas K.: An analysis of feature identification for tool wear monitoring by using acoustic emission. TRAITEMENT DU SIGNAL, Vol. 34 (3-4, pp. 117-135), 2017.
• 15. Schmidt P. L., Nelson J. K., Handy R. G., Morrell J. S., Jackson M. J., Rees T. M.: Noncontact measurements of acoustic emissions from the single-point turning process. International Journal of Advanced Manufacturing Technology, Vol. 93/9-12, pp. 3907-3920, 2017.
• 16. Saravanan K. K., Mahendran S.: Aluminium 6082-Boron Carbide Composite Materials Preparation and Investigate Mechanical-Electrical Properties with CNC Turning. Materials Today: Proceedings, Volume 21, Part 1, pp. 93-97, 2020.
• 17. Teimouri R., Amini S., Mohagheghian N.: Experimental Study and Empirical Analysis on Effect of Ultrasonic Vibration During Rotary Turning of Aluminum 7075 Aerospace Alloy. Journal of Manufacturing Processes, Vol. 26, pp. 1–12, 2017.
• 18. Teti R., Jemielniak K., O'Donnell G., Dornfeld D.: Advanced monitoring of machining operations. CIRP Annals-Manufacturing Technology, Vol. 59 (2), pp. 717-739, 2010.
• 19. Yaman K., Basaltin M., Investigations on the cutting parameters and the tool wear of SAE 1030 forged steel material by acoustic emission in turning operation. Journal of the Faculty of Engineering and Architecture of Gazi University, Vol. 32 (4), pp. 1077-1088, 2017.
• 20. Zhou J. M., Andersson M., Ståhl J. E.: Identification of cutting errors in precision hard turning process. Journal of Materials Processing Technology, Vol. 153–154, pp. 746-750, 2004.