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Selection of reference plane by the least square fitting methods

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Języki publikacji
EN
Abstrakty
EN
There are many disadvantages affecting the accuracy of surface topography measurement and analysis. One of them are the errors obtained during data processing. Usually surface topographies of car engine parts are studied after form removal. Many algorithms and procedures were developed and suggested. However, the selection of reference plane with accordance to surface topography measurements of cylindrical elements was not fully recognized. In this paper least square fitting methods (cylinder, polynomial) and commercial filters (Gaussian filter, Gaussian regression filter and robust Gaussian regression filter) for areal form removal were compared and proposed. Three types of surfaces: cylinder liners after plateau-honing, plateau-honed cylinder liners with oil pockets created by burnishing techniques and turned piston skirts were analyzed. Distortion of surface topography parameters (from ISO 25178 standard) according to improper selection of reference plane was also taken into consideration. It was assumed that least square fitted cylinder plane gave better results for both of type cylinder liners according to commonly used algorithm. However, for piston skirt surfaces the obtained results were very similar. For least square polynomial fittings it was found that applied method for cylinder liners gave usually better robustness for scratches, valleys and dimples occurrence. For piston skirt surfaces better edge-filtering results were obtained. It was also recommended to analyse the Sk parameters for proper selection of reference plane in surface topography measurements.
Twórcy
autor
  • Rzeszow University of Technology
Bibliografia
  • 1. Brinkman S., Bodschwinna H.: Advanced Gaussian Filters in Advanced Techniques for Assessment Surface Topography, Elsevier 2000.
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  • 4. Dobrzański P., Pawlus P.: Digital filtering of surface topography Part I. Separation of one-process surface roughness and waviness. Precision Engineering 34, 2010, 647-650.
  • 5. Dobrzański P., Pawlus P.: Digital filtering of surface topography: Part II. Applications of robust and valley suppression filters. Precision Engineering 34, 2010, 651-658.
  • 6. Dobrzański P., Pawlus P.: Modification of robust filtering of stratified surface topography. Metrology and Measurement Systems 20/1, 2013, 107-118.
  • 7. Forbes A.B.: Areal form removal in: Characterisation of Areal Surface Texture, Springer 2013, 107-128.
  • 8. Forbes A.B.: Least squares best fit geometric elements, NLP report DITC 40/89, Teddington, UK, 1989.
  • 9. Grabon W., Pawlus P., Galda L., Dzierwa A., Podulka P.: Problems of surface topography with oil pockets analysis, Journal of Physics : Conference Series, 2011, 311 012023.
  • 10. Janecki D.: Gaussian filters with profile extrapolation, Precision Engineering 4, 2011, 602-606.
  • 11. Lou S., Jiang X., Scott P.J.: Applications of morphological operations in surface metrology and dimensional metrology. Journal of Physics: Conference Series, 2014, 483 012020.
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  • 15. Pawlus, P.: Effects of honed cylinder surface topography on the wear of piston-piston ring-cylinder assemblies under artificially increased dustiness conditions. Tribology International 26, 1993, 49-56.
  • 16. Pawlus, P.: The errors of surface topography measurement using stylus instruments. Metrology and Measurement Systems 3, 2002, 273-289.
  • 17. Pawlus P., Reizer R., Podulka P., Dobrzanski P.: Comparison of surface topography measurements obtained with optical and stylus methods, Proceedings of XIth International Scientific Conference on Coordinate Measuring Technique CMT 2014, Bielsko Biała, pp. 124-130.
  • 18. Pawlus P., Reizer R., Podulka P., Dobrzanski P.: Comparison of surface topography measurements obtained with optical and stylus methods, Proceedings of XIth International Scientific Conference on Coordinate Measuring Technique CMT 2014, Bielsko Biała, pp. 124-130.
  • 19. Podulka P., Dobrzanski P., Pawlus P., Lenart A.: The effect of reference plane on values of areal surface topography parameters from cylindrical elements, Metrology and measurement systems 2, 2014, 247-256.
  • 20. Podulka P., Pawlus P., Dobrzanski P., Lenart A.: Spikes removal in Surface measurement, Journal of Physics : Conference Series, 2014, 483 012025.
  • 21. Podulka P., Pawlus P., Dobrzański P., Reizer R.: Areal form removal by cylinder fitting, Proceedings of XIth International Scientific Conference on Coordinate Measuring Technique CMT 2014, Bielsko Biała, pp. 145-149.
  • 22. Press P.H., Teukolski S.A., Wetterling W.T., Flannery B.P.: Nemerical Recipes. Cambridge University Press, Cambridge, 1992.
  • 23. Rosen B-G., Anderberg C., Ohlsson R.: Parameter correlation study of cylinder liner roughness for production and quality control. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 222, 2008, 1475 1487.
  • 24. Sullivan P.J.: Surface topography filtering in: Metrology and Properties of Engineering Surfaces, Springer 2001.
  • 25. Stout K.J., Sullivan P.J., Dong W.P., Mainsah E., Luo N., Mathia T., Zahouani H.: The development of methods for the characterisation of roughness in three dimensions. Publication EUR 15178 EN Commission of the European Communities, 1993.
  • 26. Whitehouse D.J.: Handbook of Surface and Nanometrology, CRC Press 2010.
  • 27. Yuan Y.-B., Qiang X.-F., Song J.-F., Vorburger T.V.: A fast algorithm for determining the Gaussian filtered mean line in surface metrology, Precision Engineering 1, 2000, 62-69.
  • 28. Yuan Y.-B, Piao W.-Y., Xu J.-B.: A fast Gaussian filtering algorithm for three-dimensional surface roughness measurements, Journal of Physics: Conference Series, 2006, 48 1401–1406.
  • 29. Zeng W., Jiang X., Scott P.: A generalised linear and nonlinear spline filter. Wear 271, 2011, 544-547.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-05a5b915-1ffb-44fb-b10d-5cd656622247
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