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Casting Defects Filling by Low Pressure Cold Spraying Method

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this paper the possibilities of using Low Pressure Cold Spraying (LPCS) method for filling the casting defects are presented. In Cold Spraying there is no metallurgical bonding because powder particles are deposited in solid state. The effect of high temperature on both substrate and coating structure is avoided. In performed experiments coatings of Al, Zn and Sn powders with addition of Al2O3 ceramic were deposited onto chosen aluminium alloys substrates. Two the most important mechanical properties of Cold Sprayed coatings, i.e. bond strength and microhardness, were analysed. Coatings bond strength was determined by tensile pull test. Coatings microstructure was examined with the use of scanning electron microscope (SEM) analysis. LPCS method potential applications in castings repair is shown.
Rocznik
Strony
109--114
Opis fizyczny
Bibliogr. 24 poz., fot., rys., tab.
Twórcy
  • Department of Materials Science, Strength and Welding, Wroclaw University of Technology, Łukasiewicza 5, 50-371 Wrocław, Poland
autor
  • Department of Materials Science, Strength and Welding, Wroclaw University of Technology, Łukasiewicza 5, 50-371 Wrocław, Poland
  • Department of Materials Science, Strength and Welding, Wroclaw University of Technology, Łukasiewicza 5, 50-371 Wrocław, Poland
autor
  • Department of Materials Science, Strength and Welding, Wroclaw University of Technology, Łukasiewicza 5, 50-371 Wrocław, Poland
Bibliografia
  • [1] Kosowski A. (1997) Outline of Foundry (in Polish),Wydawnictwa AGH, Kraków 1997.
  • [2] Tabor A., Rączka J.S. (1996) Foundry (in Polish), Fotobit, Kraków.
  • [3] Perzyk M., Waszkiewicz S., Kaczorowski M., Jopkiewicz A.,(2004) Foundry (in Polish), WNT, Warszawa.
  • [4] Wąsowicz H. (1986): Repair of castings in Engineer's Handbook – Foundry (in Polish), WNT, Warszawa.
  • [5] Dymet information materials.
  • [6] V. Champagne, The Cold Spray Materials Deposition Process: Fundamentals and Applications, Woodhead Publishing Ltd., Cambridge, 2007.
  • [7] J. Davis, Handbook of Thermal Spray Technology, ASM International, printed in the United States of America, 2004.
  • [8] A. Papyrin, V. Kosarev, S. Klinkov, A. Alkimov, V. Fomin, Cold Spray Technology, Elsevier, 2007.
  • [9] Assadi H., Gärtner F., Stoltenhoff T., Kreye H. (2003), Bonding mechanism in cold gas spraying, Acta Materialia 51, pp. 4379–439, DOI:10.1016/S1359-6454(03)00274-X.
  • [10] Grujicic M., Zhao C.L., DeRosset W.S., Helfritch D. (2004) Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process, Materials and Design 25, pp. 681–688. DOI:10.1016/j.matdes.2004.03.008.
  • [11] Hussain T., McCartney D., Shipway P., Zhang D. (2009) Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components, J. Therm. Spray Technol.,18(3), pp. 364-379, DOI: 10.1007/s11666-009-9298-1.
  • [12] Guetta S., Berger M., Borit F., Guipont V., Jeandin M., Boustie M., Ichikawa Y., Sakaguchi K., Ogawa K. (2009) Influence of Particle Velocity on Adhesion of Cold-Sprayed Splats, J. Therm. Spray Technol., 18(3), pp. 331-342, DOI: 10.1007/s11666-009-9327-0.
  • [13] Schmidt T., Gärtner F., Assadi H., Kreye H. (2006) Development of a Generalized Parameter Window for Cold Spray Deposition, Acta Mater. 54, p 729-742, doi:10.1016/j.actamat.2005.10.005
  • [14] Maev R. Gr., Leshchynsky V. (2008) Introduction to Low Pressure Gas Dynamic Spray, WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
  • [15] Koivuluoto H., Lagerbom J., Kylmalahti M., Vuoristo P. (2008) Microstructure and Mechanical Properties of Low-Pressure Cold-Sprayed (LPCS) Coatings, Journal of Thermal Spray Technology, Vol. 17 (5-6), pp. 721-727, DOI: 10.1007/s11666-008-9245-6.
  • [16] Mäkinen H., Lagerbom J., Vuoristo P. (2007) Adhesion of Cold Sprayed Coatings: Effect of Powder, Substrate, and Heat Treatment, Thermal Spray 2007: Global Coating Solutions: Proceedings of the 2007 International Thermal Spray Technology, Beijng, China.
  • [17] Ning X.-J., Kim J.-H.,. Kim H.-J, Lee C. (2009), Characteristics and heat treatment of cold-sprayed Al–Sn binary alloy coatings, Applied Surface Science 255 pp. 3933–3939, DOI:10.1016/j.apsusc.2008.10.074.
  • [18] Koivuluoto H., Vuoristo P. (2010) Effect of Powder Type and Composition on Structure and Mechanical Properties of Cu +Al2O3 Coatings Prepared by using Low-Pressure Cold Spray Process, Journal of Thermal Spray Technology, Vol. 19 (5), pp. 1081–1092.
  • [19] Wang Q., Spencer K., Birbilis N., Zhang M.-X. (2010) The influence of ceramic particles on bond strength of cold spray composite coatings on AZ91 alloy substrate, Surface & Coatings Technology 205, pp. 50–56. DOI:10.1016/j.surfcoat.2010.06.008.
  • [20] Spencer K., Fabijanic D.M., Zhang M.-X. (2009) The use of Al–Al O cold spray coatings to improve the surface properties of magnesium alloys, Surface & Coatings Technology, vol. 204, pp. 336–344, DOI:10.1016/j.surfcoat.2009.07.032.
  • [21] Irissou E., Legoux J.-G., Arsenault B., Moreau Ch. (2007) Investigation of Al-Al2O3 Cold Spray Coating Formation and Properties, Journal of Thermal Spray Technology, Vol. 16 (5-6), pp. 661-668, DOI: 10.1007/s11666-007-9086-8.
  • [22] Koivuluoto H., Vuoristo P. (2009) Effect of Ceramic Particles on Properties of Cold-Sprayed Ni-20Cr+Al2O3 Coatings, Journal of Thermal Spray Technology, Vol. 18 (4), pp. 555–562, DOI: 10.1007/s11666-009-9345-y.
  • [23] Pawłowski L. (2007) The Science and Engineering of Thermal Spray Coatings, John Wiley & Sons Ltd, Chichester.
  • [24] Hodder K.J., Izadi H., McDonald A.G., Gerlich A.P. (2012) Fabrication of aluminum–alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing, Materials Science & Engineering A, Vol. 556, pp. 114-121, DOI: 10.1016/j.msea.2012.06.066.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0564bcd7-989b-4984-ab2e-33248a6fa790
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