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This paper presents new results of microplasma spraying (MPS) of laboratory-synthesized hydroxyapatite (HA) powder coatings onto trabecular substrates obtained by selective laser melting (SLM) of a certified titanium medical alloy powder. The aim of the study was to establish the possibility of combining the technologies of MPS and additive manufacturing (AM) for the possible production of custom-designed implants with increased surface biocompatibility, as well as to establish the MPS parameters that ensure chemical purity of the HA coating and satisfactory adhesion of the coatings to the substrate. The structural-phase compositions of the initial HA powder and the plasma-sprayed HA coating were studied by X-ray diffraction analysis and transmission electron microscopy, and the adhesion strength of the coating was tested according to the F1147 standard of the American Society for Testing and Materials (ASTM). The main results of the study are the following: the application of the MPS technology for HA coating with an average thickness of 150±50 μm on trabecular substrates obtained by the SLM method has been shown. The parameters of MPS of HA coatings onto titanium implants with a trabecular surface have been established. It is also proved that using the appropriate MPS parameters, it is possible to obtain a HA coating with a 95% level of HA phases, 93% level of crystallinity, and the adhesion strength to the trabecular substrate of 24.7±5.7 MPa, which complies with the requirements of the international medical standard (International Organization for Standardization [ISO] 13779-2:2018). These results are of significance for a wide range of researchers developing plasma spray technologies for the manufacture of biocompatible coatings.
Wydawca
Czasopismo
Rocznik
Tom
Strony
28--42
Opis fizyczny
Bibliogr. 35 poz., rys., tab.
Twórcy
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- Department of Protective Coatings, E.O. Paton Electric Welding Institute, National Academy of Sciences of Ukraine, Department of Protective Coatings, 11 Kazymyr Malevich Street, Kyiv 03150, Ukraine
autor
- Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, University of Science and Technology, Wrocław 50370, Poland
autor
- Department of Protective Coatings, E.O. Paton Electric Welding Institute, National Academy of Sciences of Ukraine, Department of Protective Coatings, 11 Kazymyr Malevich Street, Kyiv 03150, Ukraine
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- School of Information Technologies and Intelligent Systems, D. Serikbayev East Kazakhstan Technical University, 69 Protozanov Street, Ust-Kamenogorsk 070004, Kazakhstan
autor
- Osteonica LLC, 98 Stryjska Street, Lviv 79026, Ukraine
Bibliografia
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- [2] Javaid M, Haleem A. Additive manufacturing applications in orthopaedics: a review. J Clin Orthop Trauma. 2018;9(3): 202–6. doi:10.1016/j.jcot.2018.04.008.
- [3] Xia RZ, Zhai ZJ, Chang YY, Li HW. Clinical applications of 3-dimensional printing technology in hip joint. Orthop Surg. 2019;11(4): 533–44.
- [4] Asghari Adib A, Sheikhi A, Shahhoseini M, Simeunović A, Wang S, Castro C, et al. Direct-write biofabrication and characterization of a GelMA-based biomaterial for intracorporeal additive manufacturing of tissue engineering scaffolds. Biofabrication. 2020;12(4): 045006.
- [5] Pandey A, Awasthi A, Saxena KK. Metallic implants with properties and latest production techniques: a review. Adv Mater Process Technol. 2020;6: 405–40.
- [6] Cox SC, Thornby JA, Gibbons GJ, Williams MA, Mallick KK. 3D printing of porous hydroxyapatite scaffolds intended for use in bone tissue engineering applications. Mater Sci Eng C Mater Biol Appl. 2015;47: 237–47.
- [7] Nicholson JW. Titanium alloys for dental implants: a review. Prosthesis. 2020;2: 100–16.
- [8] Ribeiro M, Monteiro FJ, Ferraz MP. Infection of orthopedic implants with emphasis on bacterial adhesion process and techniques used in studying bacterial-material interactions. Biomatter. 2012;2: 176–94.
- [9] Murr LE. Strategies for creating living, additively manufactured, open-cellular metal and alloy implants by promoting osseointegration, osteoinduction and vascularization: an overview. J Mater Sci Technol. 2019;35: 231–41.
- [10] Liu W, Liu S, Wang L. Surface modification of biomedical titanium alloy: micromorphology, microstructure evolution and biomedical applications. Coatings. 2019;9(4): 249. doi:10.3390/coatings9040249.
- [11] Tobin EJ. Recent coating developments for combination devices in orthopedic and dental applications. a literature review. Adv Drug Deliv Rev. 2017;112: 88–100. doi:10.3390/met9101039.
- [12] Kalita VI, Malanin DA, Mamaev AI, Mamaeva VA, Novochadov VV, Komlev DI, et al. 3D bioactive coatings with a new type of porous ridge/cavity structure. Materialia. 2021;15: 101018. doi:10.1016/j.mtla.2021.101018.
- [13] Kussaiyn-Murat A, Krasavin A, Alontseva D, Kadyroldina A, Khozhanov A, Krak Iu, et al. Development of an intelligent robotic system for plasma processing of industrial products with complex shape. In: 11th IEEE International Conference on Intelligent Data Acquisition and Advanced Computing Systems: Technology and Applications (IDAACS); Cracow, Poland, September 22–25, 2021. p.572–9. doi:10.1109/IDAACS53288.2021.9660960.
- [14] Jung JH, Kim SY, Yi YJ, Lee BK, Kim YK. Hydroxyapatite-coated implant: clinical prognosis assessment via a retrospective Follow-Up study for the average of 3 years. J Adv Prosthodont. 2018;10: 85–92.
- [15] Su Y, Cockerill I, Zheng Y, Tang L, Qin Y-X, Zhu D. Biofunctionalization of metallic implants by calcium phosphate coatings. Bioact Mater. 2019;4: 196–206. doi:10.1016/j.bioactmat.2019.05.001.
- [16] Cizek J, Matejicek J. Medicine meets thermal spray technology: a review of patents. J Therm Spray Tech. 2018;27(8): 1251–79.
- [17] Tumilovich MV, Savich VV, Shelukhina AI. The effect of particle shape and size on the osseointegration of porous titanium powder implants. Dokl BSUIR. 2016;7(101): 115–99. In Russian.
- [18] Fotovvati B, Namdari N, Dehghanghadikolaei A. On coating techniques for surface protection: a review. J Manuf Mater Process. 2019;3(1): 1–22. doi:10.3390/jmmp3010028.
- [19] Łatka L, Pawłowski L, Chicot D, Pierlot C, Petit F. Mechanical properties of suspension plasma sprayed hydroxyapatite coatings submitted to simulated body fluid. Surf Coat Technol. 2010;205(4): 954–60.
- [20] Blum M, Sayed M, Mahmoud EM, Killinger A, Gadow R, Naga SM. In vitro evaluation of biologically derived hydroxyapatite coatings manufactured by high velocity suspension spraying. J Therm Spray Techn. 2021;30(7): 1891–904.
- [21] Abir MMM, Otsuka Y, Ohnuma K, Miyashita Y. Effects of composition of hydroxyapatite/gray titania coating fabricated by suspension plasma spraying on mechanical and antibacterial properties. J Mech Behav Biomed. 2022;125: 104888.
- [22] Dey A, Nandi SK, Kundu B, Kumar C, Mukherjee P, Roy S, et al. Evaluation of hydroxyapatite and β-tri calcium phosphate microplasma spray coated pin intramedullary for bone repair in a rabbit model. Ceram Int. 2011;37(4): 1377–91.
- [23] Dorozhkin SV. Calcium orthophosphate deposits: preparation, properties and biomedical applications. Mater Sci Eng C. 2015;55: 272–326. doi:10.1016/j.msec.2015.05.033.
- [24] Alontseva DL, Azamatov B, Voinarovych S, Kyslytsia O, Koltunowicz T, Toxanbayeva A. Development of technologies for manufacturing medical implants using CNC machines and microplasma spraying of biocompatible coatings. Prz Elektrotech. 2020;96(4): 154–7.
- [25] Alontseva DL, Abilev MB, Zhilkashinova AM, Voinarovych SG, Kyslytsia ON, Ghassemieh E, et al. Optimization of hydroxyapatite synthesis and microplasma spraying of porous coatings onto titanium implants. Adv Mater Sci. 2018;18(3): 79–94.
- [26] Alontseva D, Ghassemieh E, Voinarovych S, Kyslytsia O, Polovetski Y, Prokhorenkova N, et al. Manufacturing and characterisation of robot assisted microplasma multilayer coating of titanium implants: biocompatible coatings for medical implants with improved density and crystallinity. Johnson Matthey Technol Rev. 2020;64(2): 180–91. doi:10.1595/205651320×15737283268284.
- [27] ISO 13779-2:2018. Implants for surgery – Hydroxyapatite – Part 2: thermally sprayed coatings of hydroxyapatite, 2018.
- [28] Yushenko K, Borisov Yu, Voynarovych S, Fomakin O. Plasmatron for spraying of coatings, Pub. No.: WO/2004/010747 International Application. No.: PCT/UA2003/000014 Publication Date: 29.01.2004; International Filing Date: 25.04.2003, IPC: H05H 1/32. – 2006.
- [29] ASTM International. ASTM F2024-10(2021) Standard practice for X-ray diffraction determination of phase content of plasma-sprayed hydroxyapatite coatings, 2021.
- [30] Alontseva D, Ghassemieh E, Dzhes A. The application of transmission electron microscopy to the analysis of powder coatings deposited on metal substrates by plasma method. Acta Phys Pol Ser A. 2019;135(5): 1113–8. doi:10.12693/APhysPolA.135.1113.
- [31] ASTM International. ASTM F1147 standard test method for tension testing of calcium phosphate and metallic coatings, 2011.
- [32] ISO 21920-2:2021. Geometrical product specifications (GPS) — Surface texture: profile — Part 2: terms, definitions and surface texture parameters, 2021.
- [33] ASTM International. ASTM F1185-03(2014) standard specification for composition of hydroxylapatite for surgical implants, 2014.
- [34] Ohki M, Takahashi S, Jinnai R, Hoshina T. Interfacial strength of plasma-sprayed hydroxyapatite coatings. J Therm Spray Technol. 2020;29: 1119–33.
- [35] Rakhadilov B, Baizhan D. Creation of bioceramic coatings on the surface of Ti–6Al–4V alloy by plasma electrolytic oxidation followed by gas detonation spraying. Coatings. 2021;11: 1433. doi:10.3390/coatings11121433.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-054fb162-e455-4768-8601-cd81d1a03e84