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Characterization of coatings on grey cast iron fabricated by hot-dipping in AlSi11 alloy

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In this study, grey cast iron was aluminized by hot-dip coating with AlSi11 alloy. The microstructure and chemical composition of the coatings were analyzed to determine the effect of the bath temperature on the thickness of the coating. Design/methodology/approach: Flake graphite cast iron was aluminized by hot-dipping in AlSi11 alloy at 700°C or 750°C for 20 min. The microstructure and phase composition of the coatings were determined by means of an optical microscope and a scanning electron microscope with an EDS X-ray analyzer. Findings: It was found that the overall thickness of a coating was dependent on the temperature of the bath. The coatings consisted of an outer layer with the composition similar to the aluminizing bath and an inner intermetallic layer and dispersed graphite. The outer layer was much thicker for coatings fabricated at a temperature of 750°C. The thickness of the inner layer was similar for both bath temperatures. The inner layer was composed of two zones: the Al5Fe2 phase, adjacent to the cast iron substrate and the Al5FeSi phase, adjacent to the Al-Si outer layer. The interface between the layer of the Al5Fe2intermetallic phases and the substrate showed flat morphology. The Al5FeSi phase-outer layer interface was irregular. Practical limitations/implications: The results obtained through the investigations show that the temperature of the Al-Si bath has influence on the overall thickness of the coating. The thickness of the outer layer increases with an increase in the bath temperature. The thickness of the inner layer, however, is not affected by the bath temperature. Originality/value: Coatings produced by hot-dipping in pure aluminium are characterized by a microstructure with a relatively thick inner layer of intermetallic phases.
Rocznik
Strony
20--23
Opis fizyczny
Bibliogr. 18 poz.
Twórcy
autor
  • Department of Applied Computer Science and Armament Engineering, Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. 1000-lecia P.P. 7, 25-314 Kielce, Poland
  • Department of Applied Computer Science and Armament Engineering, Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. 1000-lecia P.P. 7, 25-314 Kielce, Poland
Bibliografia
  • [1] J. Kohlscheen, H.R. Stock, Gas phase aluminizing of nickel alloys with hydrogen chloride, Surface and Coatings Technology 202 (2007) 613-616.
  • [2] S. Gembalski, Diffusion aluminizing of steel, cast iron, copper and titanium, Metal Science and Heat Treatment 9/9 (1969) 646-651.
  • [3] Z. Yu Z, Y. Duan, L. Liu, S. Liu, X. Liu, X. Li, Growth behaviour of Cu/Al intermetallic compounds in hot-dip aluminized copper, Surface and Interface Analysis 41 (2008) 361-365.
  • [4] R. Mola, Fabrication and microstructural characterization of Al/Zn-enriched layers on pure magnesium, Materials Characterization 78 (2013) 121-128.
  • [5] R. Mola, K. Jagielska-Wiaderek, Formation of Al-enriched surface layers through reaction at the Mg-substrate/Al-powder interface, Surface and Interface Analysis 46 (2014) 577-580.
  • [6] G.H. Awan, F. Hasan, The morphology of coating/substrate interface in hot-dip-aluminized steels, Materials Science and Engineering A 472 (2008) 157-165.
  • [7] M.B. Lin, C.J. Wang, Microstructure and high temperature oxidation behaviour of hot-dip aluminized coating on high silicon ductile iron, Surface and Coatings Technology 205 (2010) 1220-1224.
  • [8] M.B. Lin, C.J. Wang, A.A. Volinsky, Isothermal and thermal cycling oxidation of hot-dip aluminide coating on flake/spheroidal graphite cast iron, Surface and Coatings Technology 206 (2011) 1595-1599.
  • [9] E. Frutos, J.L. Gonzalez-Carrasco, C. Capdevila, J.A. Jimenez, Y. Houbaert, Development of hard intermetallic coatings on austenitic stainless steel by hot dipping in an Al-Si alloy, Surface and Coatings Technology 203 (2009) 2916-2920.
  • [10] W.J. Cheng, C.J. Wang, Microstructural evolution of intermetallic layer in hot-dipped aluminide mild steel with silicon addition, Surface and Coatings Technology 205 (2011) 4726-4731.
  • [11] W.J. Cheng, C.J. Wang, High-temperature oxidation behaviour of hot-dipped aluminide mild steel with various silicon contents, Applied Surface Science 274 (2013) 258-265.
  • [12] S. Pietrowski, T. Szymczak, Theoretical basis of Al-Si coat crystallization on gray and nodular cast iron and making the layered items using it, Journal of Achievements in Materials and Manufacturing Engineering 49/2 (2011) 421-439.
  • [13] S. Pietrowski, T. Szymczak, The influence of selected technological elements on the structure of alphinizing coat on iron alloys. Archives of Foundry 6/19 (2006) 251-266.
  • [14] Y. Leng, Y. Feng, M. Song, Study on hot dip and coating structure of 55% Al-Zn alloy coated steel, Advanced Materials Research 415-417 (2012) 276-280.
  • [15] T. Maitra, S.P. Gupta, Intermetallic compound formation in Fe-Al-Si ternary system, Materials Characterization 49 (2003) 293-311.
  • [16] H. Springer, A. Kostka, E.J. Payton, D. Raabe, A. Kaysser-Pyzalla, G. Eggeler, On the formation and growth of intermetallic phasesduring interdiffusion between low-carbon steel and aluminium alloys, Acta Materialia 59 (2011) 1586-1600.
  • [17] A. Gierek, L. Bajka, Dip aluminized – properties and applications, Design Issues 12 (1976) 356-360.
  • [18] R. Mola, T. Bucki, K. Wcisło, Characterization of coatings on grey cast iron fabricated by hot-dipping in pure Al, AlSi11 and AlTi5 alloys, Archives of Foundry Engineering 14/1 (2014) 85-91.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-052fccd8-2dcf-4bb0-8a72-02511ac17750
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