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Abstrakty
Based on the example of 6Dg type diesel locomotives, the paper presents a new maintenance strategy concerning periodical checks at the P1 maintenance level. Currently, such locomotives are sent off to service points every 102 hours of operation or every 14 days for a P1 level check. Studies demonstrate that the average distance to be covered by a locomotive to arrive at a service point is in excess of 60.0 km, and the quantity of fuel consumed is more than 88 litres. It is costly and time consuming to have locomotives out of service and considerable resources of the railway carrier are engaged which could be made use of in the transport process. The aim of the newly developed strategy of P1 checks is to eliminate the need for locomotives to exit their routes to reach rolling stock maintenance points. The control/diagnostic and maintenance activities specified in the Maintenance System Documentation will be performed by socalled mobile maintenance points. The development of the new strategy required: identification of the current condition of the maintenance system, development of the concept of a new strategy of P1 maintenance checks, conduct of studies and operational analyses for SM42 series locomotives, performance of a durability, reliability analysis, assessment of safety together with an analysis of the risks involved in the proposed changes. In order to review and assess the efficiency of the new strategy, an observed operation of selected locomotives was conducted together with a railway carrier. During the study, the maintenance activities and processes were monitored and the costs of P1 checks were recorded. The analysis of efficiency of the new strategy of performing P1 checks without the need for a locomotive to exit its route to reach a rolling stock maintenance point demonstrated that depending on the distance covered by the locomotive to reach a maintenance point, the unit costs of a P1 level check are lower by up to 67.1% compared with the currently applied method.
Czasopismo
Rocznik
Tom
Strony
7--19
Opis fizyczny
Bibliogr. 18 poz., fot., rys., tab.
Twórcy
autor
- Cracow University of Technology, Institute of Rail Vehicles, Cracow, Poland
autor
- Cracow University of Technology, Institute of Rail Vehicles, Cracow, Poland
autor
- NEWAG S.A., Nowy Sącz, Poland
Bibliografia
- [1] BABEŁ, M., & SZKODA, M., 2016. Diesel locomotive efficiency and reliability improvement as a result of power unit load control system modernisation. Eksploatacja i Niezawodnosc – Maintenance and Reliability, 18, 38-49.
- [2] CHENG, Y. H., & TSAO, H. L., 2010. Rolling stock maintenance strategy selection, spares parts’ estimation, and replacements’ interval calculation. International Journal of Production Economics, 128(1), 404-412.
- [3] CHENG, Y. H., YANG A. S., & TSAO H. L., 2006. Study on Rolling Stock Maintenance Strategy and Spares Parts Management. In: 7th World Congress on Railway Research - WCRR 2006 Montreal, Canada.
- [4] CRACOW UNIVERSITY OF TECHNOLOGY, INSTITUTE OF RAIL VEHICLES (CUT), 2016. Optimisation of the plan of maintenance of ET22 electric locomotives operated by CTL Logistics Sp. z o.o. Report no. M-8/509/2016/P, Krakow.
- [5] CRACOW UNIVERSITY OF TECHNOL-OGY, INSTITUTE OF RAIL VEHICLES (CUT), 2017. Optimisation of the plan of maintenance of SM42 diesel locomotives operated by CTL Logistics Sp. z o.o. Report no. M-8/160/2017/P, Krakow.
- [6] CRACOW UNIVERSITY OF TECHNOLOGY, INSTITUTE OF RAIL VEHICLES, 2016. Optimisation of the plan of maintenance of 440Ra cistern wagons operated by CTL Logistics Sp. z o.o. Report no. M-8/220/2016/P, Krakow.
- [7] GILL, A., 2017. Optimisation of the technical object maintenance system taking account of risk analysis results. Eksploatacja i Niezawodność – Maintenance and Reliability, 19(3), 420-431.
- [8] MAGIERA, J., 1982. Obsługa i utrzymanie pojazdów szynowych. Kraków: Wydawnictwo Politechniki Krakowskiej.
- [9] MATUSEVYCH O., KUZNETSOV V., & SYCHENKO V., 2018. The method for increasing the efficiency of equipment’s maintenance in railway traction power supply systems. Archives of Transport, 47(3), 39-47.
- [10] PARK, G., YUN, W. Y., HAN, Y. J. & KIM, J. W., 2011. Optimal preventive maintenance intervals of a rolling stock system. In: International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering - ICQR2MSE 2011 Xi’an, China, 427-430.
- [11] PIETRZYK A., & UHL T., 2005. Use of RCM methodology for railway equipment maintenance optimisation. Archives of Transport, 17(2), 65-83.
- [12] SOH, S. S., RADZI, N. H. M., & HARON, H., 2012. Review on Scheduling Techniques of Preventive Maintenance Activities of Railway. In: Fourth International Conference on Computational Intelligence, Modelling and Simulation (CIMSiM), Kuantan, Malaysia.
- [13] SZKODA, M., & SATORA, M., 2019. Assessment of the permissibility of the risk of changing the strategy for the maintenance of rail vehicles based on the example of a selected locomotive type. Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 233(9), 906-925.
- [14] SZKODA, M., & TUŁECKI, A., 2017. Ecology, energy efficiency and resource efficiency as the objectives of rail vehicles renewal. Transportation Research Procedia, 25, 386-406.
- [15] SZKODA, M., 2017. Kształtowanie potencjału przewozowego przedsiębiorstw transportu kolejowego. Kraków, Wydawnictwo Politechniki Krakowskiej.
- [16] TEN, W. M., & GHOBBAR A. A., 2013. Optimizing inspection intervals – Reliability and availability in terms of a cost model: A case study on railway carriers. Reliability Engineering and System Safety, 114(0), 137-147.
- [17] WU, J., & LIN, B., 2016. Major Maintenance Schedule Optimization for Electric Multiple Unit Considering Passenger Transport Demand. School of Traffic and Transportation. Beijing: Jiaotong University, Beijing.
- [18] YUN, W.Y., HAN, Y.J., & PARK, G., 2012. Optimal preventive maintenance interval and spare parts number in a rolling stock system. In: International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering - ICQR2MSE 2012 Xi’an, China, 380-384.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-050f69eb-4281-4f33-93a6-c008999346da