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FEM simulation of combined extrusion method (ECAE/Direct Extrusion)

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Equal Channel Angular Extrusion (ECAE) is known as a severe plastic deformation process and material is deformed without any geometrical change. It is widely used for obtaining high mechanical properties from the product. Direct Extrusion is another plastic deformation process in which a workpiece is reduced in cross-section by forcing it through the die opening of a small cross-sectional area than that of the original billet. In this study, these two processes are combined together via using DEFORM 3D which is a very specialized software for metal forming operations. Lead is used as workpiece material to simulate hot forming conditions and also process parameters (die angle and die land length) were investigated. The forming load and strain components were calculated from the FEM results obtained from DEFORM 3D software.
Rocznik
Strony
50--59
Opis fizyczny
Bibliogr. 16 poz., fig.
Twórcy
autor
  • Trakya University, Department of Mechanical Engineering, Ahmet Karadeniz Yerleşkesi, 22030 Edirne, Turkey
Bibliografia
  • [1] Parshikov R. A., Rudskoy, A. I., Zolotov A. M., Tolochko O. V.: Technological Problems of Equal Channel Angular Pressing. Rev. Adv. Mater. Sci. 34, 2013, pp. 26–36.
  • [2] Balasundar M., Sudhakara R., Raghu T.: Equal channel angular pressing die to extrude a variety of materials. Materials and Design, vol. 30, 2009, pp. 1050–1059.
  • [3] Patil Basavaraj V., Uday Chakkingalb, Prasanna Kumar T. S.: Effect of geometric parameters on strain, strain inhomogeneity and peak pressure in equal channel angular pressing – A study based on 3D finite element analysis. Journal of Manufacturing Processes, vol. 17, 2015, pp. 88–97.
  • [4] Figueiredo R. B., Pinheiro I. P., Aguilar M. T. P., Modenesi P. J., Cetlin P. R.: The finite element analysis of equal channel angular pressing (ECAP) considering the strain path dependence of the work hardening of metals. Journal of Materials Processing Technology, vol. 180, 2006, pp. 30–36.
  • [5] Azad-Noorani M., Bakhshi-Jooybari M., Hosseinipour S. J., Gorji A.: Experimental and numerical study of optimal die profile in cold forward rod extrusion of aluminum. Journal of Materials Processing Technology, 164–165, 2005, pp. 1572–1577.
  • [6] Reggiani B., Segatori A., Donati L.: Prediction of charge welds in hollow profiles extrusion by FEM simulations and experimental validation. Int. J. Adv. Manuf. Technol., vol. 69, 2013, pp. 1855–1872.
  • [7] Karami P., Abrinia K.: An analytical formulation as an alternative to FEM software giving strain and stress distributions for the three-dimensional solution of extrusion problems. Int. J. Adv. Manuf. Technol. 71, 2014, pp. 653–665.
  • [8] Qamar S.Z., Arif A.F.M., Sheikh A.K.: A new definition of shape complexity for metal extrusion. J. Mater. Process. Technol. 155–156, 2004, pp. 1734–1739.
  • [9] Altinbalik T., Ayer Ö.: A theoretical and experimental study for forward extrusion of clover sections. Materials & Design, vol. 29, 2008, pp. 1182–1189.
  • [10] Chandra T., Zhou J., Kowalski L., Duszczyk J.: 3D Fem Simulation of The Thermal Events During AA 6061 Aluminum Extrusion. Scripta Materialia, vol. 41, no. 2, 1999, pp. 195–202.
  • [11] Ulysse P.: Extrusion die design for flow balance using FE and optimization methods. International Journal of Mechanical Sciences, vol. 44, 2002, pp. 319–341.
  • [12] Peng Z., Sheppard T.: Simulation of multi-hole die extrusion. Materials Science and Engineering A., 367, 2004, pp. 329–342.
  • [13] Mani B., Paydar M.H.: Application of forward extrusion-equal channel angular pressing (FE-ECAP) in fabrication of aluminum metal matrix composites. Journal of Alloys and Compounds, 492, 2010, pp. 116–121.
  • [14] Paydar M.H., Reihanian M., Bagherpour E., Sharifzadeh M., Zarinejad M., Dean T.A.: Equal channel angular pressing–forward extrusion (ECAP–FE) consolidation of Al particles. Materials and Design., vol. 30, 2009, pp. 429–432.
  • [15] Paydar M. H., Reihanian M., Bagherpour E., Sharifzadeh M., Zarinejad M., Dean T. A.: Consolidation of Al particles through forward extrusion-equal channel angular pressing (FE-ECAP). Materials Letters, vol. 62, 2008, pp. 3266–3268.
  • [16] Nagasekhar A. V., Yoon S. C., Yoo J. H., Kang S.-Y., Baik S. C., El Aal M. I. A., Kim H. S.: Plastic Flow and Strain Homogeneity of an Equal Channel Angular Pressing Process Enhanced through Forward Extrusion. Materials Transactions, vol. 51, no. 5, 2010, pp. 977–981.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-04e80890-31a0-4324-96b7-0d40e7ebcc9c
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