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Discussion on Usability of the Niyama Criterion for Porosity Predicting in Cast Iron Castings

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EN
Abstrakty
EN
The paper refers to previous publications of the author, focused on criteria of casting feeding, including the thermal criterion proposed by Niyama. On the basis of this criterion, present in the post-processing of practically all the simulation codes, danger of casting compactness (in the sense of soundness) in form of a microporosity, caused by the shrinkage phenomena, is predicted. The vast majority of publications in this field concerns shrinkage and feeding phenomena in the cast steel castings – these are the alloys, in which parallel expansion phenomenon does not occur as in the cast irons (graphite crystallization). The paper, basing on the simulation-experimental studies, presents problems of usability of a classic, definition-based approach to the Niyama criterion for the cast iron castings, especially of greater massiveness, for prediction of presence of zones of dispersed porosity, with relation to predictions of the shrinkage type defects. The graphite expansion and its influence on shrinkage compensation during solidification of eutectic is also discussed.
Rocznik
Strony
196--204
Opis fizyczny
Bibliogr. 18 poz., il., rys., rys.
Twórcy
autor
  • Poznan University of Technology, 3 Piotrowo Street, 60-965 Poznan, Poland
Bibliografia
  • [1] Niyama, E. and others (1982). Method of Shrinkage Prediction and Its Application to Stell Casting Practice. 49th International Foundry Congress, Chicago.
  • [2] Karsay, S.I. and others (2000) DUCTILE IRON The essentials of gating and risering system design. Rio Tinto Iron & Titanium Inc. Montreal, Quebec.
  • [3] Novacast Catalogue (2016). ATAS – MetStar Next generation of metallurgical process control systems. Edition of Novacast, Ronneby, Sweden. http://www.novacast.se/ product/atas.
  • [4] Zonato, A., Agio, M., Mazzocco, C. (2013). Reduction in the variability of the iron castings production process by the use of the thermal analysis software ”Itaca”. ProService Technology. E-journal, Issue 01.
  • [5] Hajkowski, J., Roquet, P., Khamashta, M., Codina, E. & Ignaszak, Z. (2017) Validation Tests of Prediction Modules of Shrinkage Defects in Cast Iron Sample. Archives of Foundry Engineering. 17(1), 57-66.
  • [6] Bishop, H.F. & Pellini, W.F. (1950). The Contribution of Riser and Chill Edge to the Soundness of Cast Steel Plates. Trans. AFS. 58, 185.
  • [7] Wlodawer, R. (1966). Directional Solidification of Steel Castings. Pergamon Press. Oxford-London.
  • [8] Hansen P.N., Sahm P.R. (1988). Proceedings. of Modelling. of Casting. and Welding. Procrsses,. IV Palm Coast.
  • [9] Dolbenko E.T. and others (1979). Lit. Proizvodstvo. No 12.
  • [10] Ignaszak, Z. & Baranowski, A. (1995). Comparative study of casting feeding criteria. (in Polish). Solidification of Metals and Alloys. 18, 67-78.
  • [11] Carlson K.D., and Beckermann Ch. (2010). Development of Thermophysical Property Datasets, Benchmark Niyama Results, and a Simulation Qualification Procedure. Proceedings of the 64th SFSA Technical and Operating Conference, paper No 5.5, Steel Founder's Society od America, Chicago, IL.
  • [12] Polyakov, S. (2011). Use of the Niyama criterion to predict porosity of the mushy zone with deformation. Archives of Foundry Engineering. 11(4), 131 -136.
  • [13] Carlson, K.D., Ou, Sh., Christoph, A. & Beckermann, Ch. (2005). Feeding of High-Nickel Alloy Castings. Metallurgical and Materials Transactions B. 36b, 843-856. Novacast, Ronneby. http://www.novacast.se/our-products.
  • [14] Monroe, Ch. & Beckermann, Ch. (2014). Prediction of Hot Tearing Using a Dimensionless Niyama Criterion. The Minerals, Metals & Materials Society. JOM. 66(8).
  • [15] Jain, N., Carlson, K.D., Beckermann, Ch. (2007). Round Robin Study to Assess Variations in Casting Simulation Niyama Criterion Predictions. Proceedings of the 61th SFSA Technical nd Operating Conference, paper No 5.5, Steel Founder's Societry od America, Chicago, IL.
  • [16] Mikołajczak, P., Ignaszak, Z. (2007). Feeding Parameters for Ductile Iron in Solidification Simulation. Zeszyty Naukowe Politechniki Poznańskiej, BMiZP No.5 (Edition of Poznan University of Technology).
  • [17] Ignaszak, Z., Baranowski, A., Hueber, N. (1995). Considerations on the localization of shrinkage origin defects in steel and ductile cast iron castings. Solidification of Metals and Alloys. 24. (in Polish).
  • [18] Novacast Catalogue (2016) Novaflow & Solid 6.0. Faster, Easier and More Accurate Simulations. Edition of Novacast, Ronneby. http://www.novacast.se/our-products.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-049ff738-0a9e-442f-97f6-cb831a3eb822
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