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Tytuł artykułu

The impact of batch flotation tests on the industrial plant prediction

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
To predict the metallurgical results of industrial plants, laboratory batch flotation tests are carried out, relating both operations through scale-up factors. However, robust scale-up procedures and well-defined laboratory protocols are necessary to reach reliable results at industrial scale. In this paper, results from different flotation batch tests are presented, analysing the effect of batch protocol in terms of operating conditions, operator, ore type, water quality, and others on the metallurgical response. Additionally, the ability of batch responses to describe industrial operations and determine scale-up factors was analysed. Then, a sensitivity analysis was carried out, considering the effect of batch and industrial conditions on the estimation of scale-up factors. Results showed that the batch response significantly changes, depending on the operating conditions, flotation operator, and batch flotation machine, even for the same cell design. Additionally, it was observed that the batch recovery significantly changes when modifying ore type and water quality, which can cause changes in batch and/or industrial operation, affecting the scale-up factors. In addition, results showed that the scale-up factors varied significantly by changing operating conditions in a batch cell. This also occurs in plants when metallurgical performance changes, for example, due to a modification in launder design and/or operating condition, to increase recovery, or due to control limitations that prevent efficient metallurgical performance.
Rocznik
Strony
art. no. 177609
Opis fizyczny
Bibliogr. 14 poz., fot., tab., wykr.
Twórcy
  • Department of Chemical and Environmental Engineering, Universidad Técnica Federico Santa María, Valparaíso, Chile
Bibliografia
  • AMELUNXEN, P., LADOUCEUR, R., AMELUNXEN, R., YOUNG, C., 2018. A phenomenological model of entrainment and froth recovery for interpreting laboratory flotation kinetics tests. Minerals Engineering, 125, 60-65.
  • ARO, A., 2013. Estudio de parámetros de escalamiento de flotación rougher en planta concentradora Los Pelambres. Chem. Eng. Thesis. Universidad Técnica Federico Santa María, Chile.
  • BOEREE, C.R., 2014. Up-scaling of froth flotation equipment. Master Thesis in Resource Engineering, Delf University of Technology, Netherlands.
  • LELINSKI, D., STEVENS, D., WALKER, M., WEBER, A., 2017. Metallurgical Performance of the 660 m3 SuperCell™ equipped with the nextSTEP™ Rotor and Stator. In: Proceedings of Flotation’17, MEI, Cape Town, South Africa, 1-4.
  • GOVENDER, D., MEADOWS, D., LELINSKI, D., TRACZYK, F., 2014. Large flotation cells in copper processing: Experiences and considerations. Mining Engineering, 24-32.
  • MESA, D., BRITO-PARADA, P., 2019. Scale-up in froth flotation: A state-of-the-art review. Separation and Purification Technology, 210, 950-962.
  • ROMERO, J., 2018. First Tank Cells of 630 m3 in operation at Buena Vista, México. 1st Flotation Symposium, Outotec Chile Customer Seminar, October 4-5, Santa Cruz, Chile.
  • RUNGE, K., 2010. Laboratory flotation testing – an essential tool for ore characterization. In Flotation Plant Optimization, Chap. 9, Spectrum Series 16, 155-173.
  • THOMPSON, P., 2016. Laboratory testing for sulphide flotation process. Minerals and Metallurgical Processing, 33(4), 200-213.
  • VALDÉS, C., 2014. Estudio de método de escalamiento en planta concentradora Los Pelambres. Master Thesis in Chemical Engineering, Universidad Técnica Federico Santa María, Chile.
  • YIANATOS, J.B., BERGH, L.G., AGUILERA, J., 2003. Flotation scaleup: use of separability curves. Minerals Engineering, 16(4), 347–352.
  • YIANATOS J., HENRÍQUEZ F., OROZ A., 2006. Characterization of large size flotation cells. Minerals Engineering, 19, 531-538.
  • YIANATOS J., HENRÍQUEZ F., TAPIA L., 2008. Evaluation of the largest flotation cells at Minera Los Pelambres. Minerals Engineering, 21, 841-845.
  • YIANATOS, J., VALLEJOS, P., RODRÍGUEZ, M., CORTÍNEZ, J., 2022. A scale-up approach for industrial flotation cells based on particle size and liberation data. Minerals Engineering, 184, 107635.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-03e3abb6-c9ac-42b8-a2a8-3377f7b9e1b8
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