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Analysis of the lubrication performance of low-carbon steel sheets in the presence of pressurised lubricant

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In sheet metal forming processes, friction increases the force parameters of the forming process and produces a deterioration in the quality of the surface of the components. The basic way to reduce the unfavourable impact of friction is to lubricate the sheet metal surface with commercial oils. This article presents the results of experimental studies and analysis of variance (ANOVA) of the friction of DC01 low-carbon steel sheets using a strip drawing test. For these tests, a special device was built containing countersamples with a flat surface made of 145Cr6 steel covered with a protective AlTiN coating. Lubricants of different viscosities were fed into the contact zone under forced pressure. The effect of contact pressure on the value of the coefficient of friction was also determined. The predicted R² of 0.9227 was in reasonable agreement with the adjusted R² of 0.9411 confirming that the ANOVA model was reliable. It was found that increasing the lubricant pressure had a beneficial effect in reducing the value of the coefficient of friction. The higher the contact pressure, the more effectively the pressurised oil reduced the value of the coefficient of friction.
Rocznik
Strony
64--76
Opis fizyczny
Bibliogr. 26 poz., rys., tab., wykr.
Twórcy
  • Department of Manufacturing Processes and Production Engineering, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Poland
  • Department of Metallurgy and Chemistry, Centro Federal de Educação Tecnológica de Minas Gerais, Timóteo, Brazil
  • Department of Integrated Design and Tribology Systems, Faculty of Mechanics and Technology, Rzeszow University of Technology, Poland
  • Department of Integrated Design and Tribology Systems, Faculty of Mechanics and Technology, Rzeszow University of Technology, Poland
  • Doctoral School of Engineering and Technical Sciences at the Rzeszow University of Technology, Poland
Bibliografia
  • 1. Paul S.K. Effect of forming strain on low cycle, high cycle and notch fatigue performance of automotive grade dual phase steels: A review. Forces in Mechanics 11 (2023) 100184.
  • 2. Copani G., Shafinejad P., Hipke T., Haase R., Paizs T. New metals remanufacturing business models in automotive industry. Procedia CIRP 112 (2012) 436-441.
  • 3. Trzepieciński T. Tribological Performance of Environmentally Friendly Bio-Degradable Lubricants Based on a Combination of Boric Acid and Bio-Based Oils. Materials 13 (2020) 3892.
  • 4. Yang C., Li P., Fan L. Blank Shape Design for Sheet Metal Forming based on Geometrical Resemblance. Procedia Engineering 81 (2014) 1487-1492.
  • 5. Basak S., Panda S.K., Lee M.G. Formability and fracture in deep drawing sheet metals: Extended studies for pre-strained anisotropic thin sheets. International Journal of Mechanical Sciences 170 (2020) 105346.
  • 6. Bakdemir S.A., Özkan D., Türküz C., Salman S. Wear performance under dry and lubricated conditions of duplex treatment TiN/TiCrN coatings deposited with different numbers of CrN interlayers on steel substrates. Wear 526-527 (2023) 204931.
  • 7. Özkan D., Yilmaz M.A., Karakurt D., Szala M., Walczak M., Bakdemir S.A., Türküz C., Sulukan E. Effect of AISI H13 steel substrate nitriding on AlCrN, ZrN, TiSiN, and TiCrN multilayer PVD coatings wear and friction behaviors at a different temperature level. Materials 16 (2023) 1594.
  • 8. Özkan D., Mustafa A.Y., Bakdemir S.A., Sulukan E. Wear and friction behavior of TiB2 thin film–coated AISI 52100 steels under the lubricated condition. Tribology Transactions 63 (2020) 1008-1019.
  • 9. Tomków J., Czupryński A., Fydrych D. The Abrasive Wear Resistance of Coatings Manufactured on High-Strength Low-Alloy (HSLA) Offshore Steel in Wet Welding Conditions. Coatings 10 (2020) 219.
  • 10. Trzepieciński T., Slota J., Kaščák Ľ., Gajdoš I., Vojtko M. Friction Behaviour of 6082-T6 Aluminium Alloy Sheets in a Strip Draw Tribological Test. Materials 16 (2023) 2338.
  • 11. Shisode M.P., Hazrati J., Mishra T., de Rooij M., van den Boogaard T. Modeling Mixed Lubrication Friction for Sheet Metal Forming Applications. Procedia Manufacturing 47 (2020) 586-590.
  • 12. Luiz V.D., de Matos Rodrigues P.C. Failure analysis of AISI 430 stainless steel sheet under stretching and bending conditions. International Journal of Advanced Manufacturing Technology 121 (2022) 2759–2772.
  • 13. Luiz V.D., dos Santos A.J., Câmara M.A., Rodrigues P.C.D.M. Influence of Different Contact Conditions on Friction Properties of AISI 430 Steel Sheet with Deep Drawing Quality. Coatings 13 (2023) 771.
  • 14. Szewczyk M., Szwajka K. Assessment of the Tribological Performance of Bio-Based Lubricants Using Analysis of Variance. Advances in Mechanical and Materials Engineering 40 (2023) 31-38. https://doi.org/10.7862/rm.2023.4.
  • 15. Lovell M., Higgs C.F., Deshmukh P., Mobley A. Increasing formability in sheet metal stamping operations using environmentally friendly lubricants. Journal of Materials Processing Technology 177 (2006) 87-90.
  • 16. Costa H.L., Hutchings I.M. Effects of die surface patterning on lubrication in strip drawing. Journal of Materials Processing Technology 209 (2009) 1175-1180.
  • 17. Fejkiel R., Goleń P. Application of the Finite Element Method to Simulate the Friction Phenomenon in a Strip Drawing Test. Advances in Mechanical and Materials Engineering 40 (2023) 39-46. https://doi.org/10.7862/rm.2023.5.
  • 18. Özkan D., Erarslan Y., Kıncal C., Gürlü O., Yağcı M.B. Wear and corrosion resistance enhancement of chromium surfaces through graphene oxide coating. Surface and Coatings Technology 391 (2020) 125595.
  • 19. Wang L., Tieu A.K., Zhu Q., Chen J., Cheng J., Yang J., Kosasih B. Achieving the excellent self-lubricity and low wear of TiAl intermetallics through the addition of copper coated graphite. Composites Part B: Engineering 198 (2020) 108223.
  • 20. De Oliveira Junior M.M., Costa H.L., Silva Junior W.M., De Mello J.D.B. Effect of iron oxide debris on the reciprocating sliding wear of tool steels. Wear 426-427 (2019) 1065-1075.
  • 21. Trzepieciński T. Experimental Analysis of Frictional Performance of EN AW-2024-T3 Alclad Aluminium Alloy Sheet Metals in Sheet Metal Forming. Lubricants, 11 (2023) 28.
  • 22. Schell L., Emele M., Holxbeck A., Groche P. Investigation of different lubricant classes for aluminium warm and hot forming based on a strip drawing test. Tribology International 168 (2022) 107449.
  • 23. Tavares A.F., Lopes A.P.O., Mesquita E.A., Almeida D.T., Souza J.H.C., Costa H.L. Effect of transfer layers on friction and wear mechanisms in strip drawing tests of commercially coated forming tools. Wear 476 (2021) 203733.
  • 24. Vollertsen F., Hu Z. Tribological Size Effects in Sheet Metal Forming Measured by a Strip Drawing Test. CIRP Annals 55 (2006) 291-294.
  • 25. Żaba K., Kuczek Ł., Puchlerska S., Wiewióra M., Góral M., Trzepieciński T. Analysis of Tribological Performance of New Stamping Die Composite Inserts Using Strip Drawing Test. Advances in Mechanical and Materials Engineering 40 (2023) 55-62. https://doi.org/10.7862/rm.2023.7
  • 26. Walczak M., Pasierbiewicz K., Szala M. Adhesion and Mechanical Properties of TiAlN and AlTiN Magnetron Sputtered Coatings Deposited on the DMSL Titanium Alloy Substrate. Acta Physica Polonica A 136 (2019) 294-298.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-03c143e2-a704-4c61-a43e-a0b32305fd88
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