Application of processing maps and numerical modelling for identification of parameters and limitations of hot forging process of 80MnSi8-6 steel

Wojtaszek, Marek; Lisiecki, Łukasz; Łukaszek-Sołek, Aneta; Korpała, Grzegorz; Zyguła, Krystian; Śleboda, Tomasz; Jabłońska, Magdalena Barbara; Prahl, Urlich

doi:10.1007/s43452-023-00783-8

Artykuł - szczegóły

Tytuł artykułu

Application of processing maps and numerical modelling for identification of parameters and limitations of hot forging process of 80MnSi8-6 steel

Autorzy

Wojtaszek Marek , Lisiecki Łukasz , Łukaszek-Sołek Aneta , Korpała Grzegorz , Zyguła Krystian , Śleboda Tomasz , Jabłońska Magdalena Barbara , Prahl Urlich

Wybrane pełne teksty z tego czasopisma

http://www.springer.com/journal/43452

Identyfikatory

DOI

10.1007/s43452-023-00783-8

Warianty tytułu

Języki publikacji

Abstrakty

The processing maps developed by dynamic material modelling (DMM) method are now widely used in the design of hot forming processes. However, this applies to those processes that are relatively fast or are carried out under isothermal conditions, when it is possible to maintain the deformation parameters within the processing window. In the case of multi-stage free forging, the temperature successively decreases during subsequent operations and is increased during inter-process reheating. Under such conditions, processing maps in direct form are not applicable. The proposed solution is to implement the data obtained by the DMM method into calculations carried out by the finite element method (FEM). This approach leads to obtain the distributions of DMM parameters in the volume of the feedstock at successive forging stages. Selected results of a combined DMM/FEM analysis of a multi-stage hot forging process of 80MnSi8-6 steel are presented. The starting data for the analysis were the flow curves of this material, determined from compression tests. The processing maps were developed and processing windows were determined. The results of the DMM analysis were verified by microstructure observations. Data from the DMM analysis were implemented into QForm software using LUA scripts. An integrated FEM/DMM numerical analysis of the process of a multi-step hot free forging of an example product was performed. The geometry of the tools and a sequence of operations were developed. The distributions of the DMM parameters and the hot deformation activation energy in the forging volume after successive forging sequences were analyzed.

Słowa kluczowe

nanobainitic steels multistage forging DMM analyze microstructure integrated FEM modeling process design

stal nanobainityczna kucie wieloetapowe analiza DMM mikrostruktura modelowanie MES projektowanie procesów

Wydawca

Springer
Wrocław University of Science and Technology

Czasopismo

Archives of Civil and Mechanical Engineering

Rocznik

2023

Tom

Vol. 23, no. 4

Strony

art. e240, 1--22

Opis fizyczny

Bibliogr. 52 poz., il., tab., wykr.

Twórcy

autor

Wojtaszek Marek

wojtaszek@agh.edu.pl

Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków, Poland

https://orcid.org/0000-0001-6942-8388

autor

Lisiecki Łukasz

Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków, Poland

autor

Łukaszek-Sołek Aneta

Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków, Poland

autor

Korpała Grzegorz

Institut für Metallformung, TU Bergakademie Freiberg, Freiberg, Germany

autor

Zyguła Krystian

Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków, Poland

autor

Śleboda Tomasz

Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków, Poland

autor

Jabłońska Magdalena Barbara

Faculty of Materials Engineering, Silesian University of Technology, Katowice, Poland

autor

Prahl Urlich

Institut für Metallformung, TU Bergakademie Freiberg, Freiberg, Germany

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Bibliografia

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bwmeta1.element.baztech-02c18218-965c-432c-85fe-6f7ce7c4c940