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Tytuł artykułu

Hardness and dry sliding wear behaviour of Al7050 hybrid composites produced by stir casting

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Języki publikacji
EN
Abstrakty
EN
Hardness and dry sliding wear behaviour of Al7050 hybrid composites produced by stir casting The current study aims to investigate at the tribological properties of Al7050 reinforced with TiO2 and BN particles utilising a pin-on-disc apparatus. By means of the stir-casting process, MMCs were fabricated with three different weight percentages of TiO2 particles: 1, 3, and 5%, as well as various weight percentages of h-BN particles: 2, 4, and 6%. The volumetric wear rates and coefficients of friction were continuously recorded under normal loads of 20-40 N, sliding speeds of 2-4 m/s and for sliding distances of 1000, 1500 and 2000 m. Microstructural analysis revealed that the TiO2 and BN particles were uniformly dispersed throughout the Al7050 matrix with minimal agglomeration. The experimental data reveals that the tensile strength and Vickers hardness of the cast hybrid composites gradually improved by increasing the weight percentages of the TiO2 and h-BN reinforcing particles. The worn micrographs reveal that abrasion and delamination are the dominant wear mechanisms in the case of the hybrid composites. The composite containing 6 wt.% h-BN particles had the lowest coefficient of friction and wear rate at a normal load of 40 N, sliding speed of 4 m/s and for the sliding distance of 2000 m when compared to other composites. On the other hand, the composites with 2 wt.% h-BN particles had the highest coefficient of friction and wear rate. The XRD analysis showed the generation of strong interfacial reactions, which contributed to the hardness of the hybrid composites.
Słowa kluczowe
Rocznik
Strony
150--159
Opis fizyczny
Bibliogr. 30 poz., rys., tab.
Twórcy
  • Department of Mechanical Engineering, Acharya Nagarjuna University, Guntur, Andhra Pradesh-522510, India
  • Department of Mechanical Engineering, Bapatla Engineering College, Bapatla, Andhra Pradesh-522101, India
Bibliografia
  • [1] Surappa M.K., Aluminium matrix composites: Challenges and opportunities, Sadhana 2003, 28(1-2), 319-334.
  • [2] Shinde D.M., Sahoo P., Davim J.P., Tribological characterization of particulate-reinforced aluminium metal matrix nanocomposites: a review, Advanced Composites Letters 2020, 29, 1-28, DOI: 10.1177/2633366X20921403.
  • [3] Karbalaei Abkari M., Rajabi S., Shirvani Moghaddam K. et al., Wear and friction behaviour of nano sized TiB2 and TiO2 particle-reinforced casting A356 aluminium nano composites: A comparative study focusing on particle capture in matrix, Journal of Composite Materials 2015, 49(29), 3665-3681, DOI: 10.1177/0021998314568327
  • [4] Jayendra B., Sumanth D., Dinesh G. et al., Mechanical characterization of stir cast Al-7075// Graphite reinforced hybrid metal matrix composites, Materials Today Proceedings 2020, 21(2), 1104-1110, DOI: 10.1016/j.matpr.2020.01.057.
  • [5] Macke A., Schultz B.F., Rohatgi P., Metal matrix composites offer the automotive industry an opportunity to reduce vehicle weight, improve performance, Advanced Materials and Processess 2012, 170(3) 19-23.
  • [6] Muhammad Hayat Jokhio, Muhammad Ibrahim Panhwar, Mukhtiar Ali Unar, Manufacturing of aluminum composite material using stir casting process, Mehran University Research Journal of Engineering and Technology 2011, 30(1), 53-64.
  • [7] Ramadoss N., Pazhanivel K., Anbuchezhiyan G., Synthesis of B4C and BN reinforced Al7075 hybrid composites using stir casting method, Journal of Materials Research and Technology 2020, 9(3), 297-6304, DOI: 10.1016/j.jmrt.2020.03.043
  • [8] Ramesh C.S., Anwar Khan A.R., Ravi Kumar N., Prediction of wear coefficient of Al6061-TiO2 composites, Wear 2005, 259(1-6), 602-608, DOI: 10.1016/j.wear.2005.02.115.
  • [9] Jojith R., Radhika N., Mechanical and tribological properties of LM13/TiO2/MoS2 hybrid metal matrix composite synthesized by stir casting, Particulate Science and Technology 2019, 37(5), 570-582, DOI: 10.1080/02726351.2017.1407381.
  • [10] Radhika N., Subramanian R., Effect of reinforcement on wear behaviour of aluminium hybrid composites, Tribology – Materials, Surfaces & Interfaces 2013, 7(1), 36-41, DOI: 10.1179/1751584X13Y.0000000025
  • [11] Antony Vasantha Kumar C., Selwin Rajadurai J., Influence of rutile (TiO2) content on wear and microhardness characteristics of aluminium-based hybrid composites synthesized by powder metallurgy, Transactions of Nonferrous Metals Society of China 2013, 26(1), 63-73, DOI: 10.1016/S1003-6326(16)64089-X
  • [12] Elangoa G., Raghunath B.K., Tribological behaviour of hybrid (LM25Al + SiC+ TiO2) metal matrix composites, Procedia Engineering 2013, 64, 671-680, DOI: 10.1016/j.proeng.2013.09.142.
  • [13] Gopinath S., Prince M., Raghav G.R., Enhancing the mechanical, wear and corrosion behaviour of stir casted aluminium 6061 hybrid composites through the incorporation of boron nitride and aluminium oxide particles, Materials Research Express 2020, 7, 016582.
  • [14] Sudipta Chand, Chandrasekhar P., Influence of B4C/BN on solid particle erosion of AL6061 metal matrix hybrid composite fabricated through powder metallurgy technique, Ceramics International 2020, 46(11), 17621-17630, DOI: 10.1016/j.ceramint.2020.04.064.
  • [15] Fujii H., Nakae H., Okada K., Interfacial reaction wetting in the boron nitride/molten aluminium system, Acta Metallurgica et Materialia 1993, 41(10), 2963-2971, DOI: 10.1016/0956-7151(93)90111-5.
  • [16] Gorshenkov M.V., Kaloshkin S.D., Tcherdyntsev V.V. et al., Dry sliding friction of Al-based composites reinforced with various boron-containing particles, Journal of Alloys and Compounds 2012, 536(S1), S126-S129, DOI: 10.1016/j.jallcom.2011.12.065.
  • [17] Ravichandran M., Naveen Sait A., Anandakrishnan V., Effect of TiO2 in aluminium matrix on workability behawior of powder metallurgy composites during cold upsetting, International Journal of Materials Research 2014, 105, 358-364, DOI: 10.3139/146.111034.
  • [18] Mahathanabodee S., Palathai T., Raadnui S. et al., Effects of hexagonal boron nitride and sintering temperature on mechanical and tribological properties of a SS316L/h-BN composites, Materials & Design 2013, 46, 588-597, DOI: 10.1016/j.matdes.2012.11.038.
  • [19] Dixit M., Mishra R.S., Sankaran K.K., Structure-property correlations in Al 7050 and Al7055 high-strength aluminium alloys, Material Science and Engineering 2008, 478, 1-2, 163-173, DOI: 10.1016/j.msea.2007.05.116.
  • [20] Kapil Singh, Hartaj Singh, Sachit Vardhan et al., Mechanical study of Al 7050 and Al 7075 based metal matrix composites: A review, Materials Today Proceedings 2021, 43(1), 673-677. DOI: 10.1016/j.matpr.2020.12.601.
  • [21] Srivallirani K., Venkateswara Rao M., Fabrication and mechanical characterization of Al. 7050/TiO2/BN hybrid metal matrix composites, Materials Today Proceedings, 2nd International Conference on Recent Trends in Metallurgy, Materials Science and Manufacturing (IMME19), 2020.
  • [22] Zhang Z., Chen D.L., Contribution of Orowan strengthening effect in particulate-reinforced metal matrix nanocomposites, Materials Science and Engineering 2007, A, 483-484, 148-152, DOI: 10.1016/j.msea.2006.10.184.
  • [23] Broitman E., Indentation hardness measurements at macro-,micro-, and nanoscale: A critical overview, Tribology Letters 2017, 65(23), DOI: 10.1007/s11249-016-0805-5.
  • [24] Sharma S., Nanda T., Pandey O.P., Investigation of T4 and T6 heat treatment on the wear properties of sillimanite reinforced LM30 aluminium alloy composites, Wear 2019, 426-427, Part A, 27-36, DOI: 10.1016/j.wear.2018.12.065.
  • [25] Kumar R., Dhiman S., A study of sliding wear behaviors of Al-7075 alloy and Al-7075 hybrid composite by response surface methodology analysis, Materials & Design 2013, 50, 351-359, DOI: 10.1016/j.matdes.2013.02.038.
  • [26] Bowden F.P., Bowden F.P., Tabor D., The Friction and Lubrication of Solids, Oxford University Press, Oxford 1950.
  • [27] Ozdemir I., Tekmen C., Tsunekawa Y. et al., Wear behawior of plasma-sprayed Al-Si/TiB2/h-BN composite coatings, Journal of Thermal Spray Technologies 2010, 19, 384-391, DOI: 10.1007/s11666-009-9388-0.
  • [28] Loganathan P., Gnanavelbabu A., Rajkumar K., Influence of ZrB2/hBN particles on the wear behaviour of AA7075 composites fabricated through stir followed by squeeze cast technique, Journal of Engineering Tribology 2021, 235(1), 1-12, DOI: 10.1177/1350650120929501.
  • [29] Torres H., Ripoll M.R., Prakash B., Tribological behawior of self-lubricating materials at high temperatures, International Materials Reviews 2017, 63(5), DOI: 10.1080/09506608.2017.1410944.
  • [30] Devaganesh S., Dinesh Kumar P.K., Venkatesh N. et al., Study on the mechanical and tribological performances of hybrid SiC-Al7075 metal matrix composites, Journal of Materials Research and Technology 2020, 9(3), 3759-3766, DOI: 10.1016/j.jmrt.2020.02.002.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-017ae20a-7623-4b60-96e5-6b77ecb5e987
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