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On the mathematical modelling and optimization of foil consumption for cylindrical bale wrapping

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Aspects of mathematical modelling of wrapping round (i.e. cylindrical) bale related to the optimization of foil consumption are considered for individual bales of agricultural materials wrapped in plastic foil. The article details the mathematical description of bale wrapping, while also identifying both some solved problems and a few open ones, which can be solved to optimize the foil consumption. Mechanical properties of the sealing foil characterized by its Poisson ratio, arbitrary foil and bale size dimensions and overlapping width of subsequent wrapped foil strips were taken into account. After providing a basic understanding of how the foil is consumed in the course of wrapping process, the mathematical model for determining the number of entire foil wrappings is determined. Next the results of mathematical analysis are used for optimization purposes. The foil consumption per unit of the bale volume index is used as a measure of foil expenditure. Two problems of foil consumption optimization are stated and solved. The formulas for computing the optimal foil width and optimal bale size dimensions are derived and estimations of the solution errors are given. Computational results are presented and analyzed for exemplary bale silage.
Twórcy
  • Faculty of Production Engineering, University of Life Sciences in Lublin, Poland
  • Faculty of Production Engineering, University of Life Sciences in Lublin, Poland
autor
  • Faculty of Production Engineering, University of Life Sciences in Lublin, Poland
Bibliografia
  • 1. Baldasano J.M., Gassó S., Pérez C. 2003. Environmental performance review and cost analysis of MSW landfilling by baling-wrapping technology versus conventional system. Waste Managemen, Vol. 23, 795–806.
  • 2. Borreani G., Tabacco E. 2010. Use of new plastic stretch films with enhanced oxygen impermeability to wrap baled alfalfa silage. Transactions of the ASABE, Vol. 53, No. 2, 635–641.
  • 3. Buxton D.R., Muck R.E., Harrison J.H. 2003. Silage Science and Technology. Agronomy Series Monograph No. 42, American Society of Agronomy, Inc., Crop Science Society of America, Inc., Soil Science Society of America, Madison (WI), USA.
  • 4. Coblentz W.K., Coffey K.P., Chow E.A. 2016. Storage characteristics, nutritive value, and fermentation characteristics of alfalfa packaged in large-round bales and wrapped in stretch film after extended time delays. J. Dairy Sci., Vol. 99, No. 5, 3497–3511.
  • 5. Conforti M., Cornuejols G., and Zambelli G. 2014. Integer Programming. Vol. 271 of Graduate Texts in Mathematics. Springer, Heidelberg, New York, London.
  • 6. Demaldé R. 1996: Fasciatura delle rotoballe per l’insilamento dei foraggi. Macchine e Motori Agricoli, 5, 16–22.
  • 7. Gach S., Piotrowska E., Skonieczny I. 2010. Foil consumption in wrapping of the single green forage bales. Annals of Warsaw University of Life Sciences – SGGW, Agriculture. No 56 (Agricultural and Forest Engineering) 2010: 13–19.
  • 8. Gaillard F. 1990. L'ensilage en balles rondes sous film étirable. Fourrages, Vol. 123, 289–304.
  • 9. Graham R.L., Knuth D.E., Patashnik O. 1989. Concrete mathematics: a foundation for computer science. Addison-Wesley PUBLISHING COMPANY, Reading, Massachusetts Menlo Park, California New York.
  • 10. Han K.J., McCormick M.E., Blouin D.C. 2014. Bale Location Effects on Nutritive Value and Fermentation Characteristics of Annual Ryegrass Bale Stored in In-Line Wrapping Silage. Asian-Australasian Journal of Animal Sciences Vol. 27, No. 9, 1276–1284.
  • 11. Ivanovs S., Gach S., Skonieczny I., Adamovičs A. 2013. Impact of the parameters of round and square haylage bales on the consumption of the sealing film for individual and in-line wrapping. Agronomy Research, Vol. 11, No. 1, 53–60.
  • 12. Keles G., O’Kiely P., Lenehan J.J., Forristal P.D. 2009. Conservation characteristics of baled grass silages differing in duration of wilting, bale density and number of layers of plastic stretch-film. Irish Journal of Agricultural and Food Research, 48, 21–34.
  • 13. Korpysz K., Gach S. 2011. Properties of the stretch film used for green foodder bales wrapping vs. quality of the silage. Journal of Research and Applications in Agricultural Engineering, Vol. 56, No. 1, 76–81 (in Polish).
  • 14. Nowak J. 1997. Analysis and evaluation of the round bale silage production. Lublin: AR Publishing House (in Polish).
  • 15. Nucera D.M., Grassi M.A., Morra P., Piano S., Tabacco E., Borreani G. 2016. Detection, identification, and typing of Listeria species from baled silages fed to dairy cows. Journal of Dairy Science, doi:10.3168/jds.2016–10928.
  • 16. Schmitz A., Moss C.B. 2015. Mechanized Agriculture: Machine Adoption, Farm Size, and Labor Displacement. AgBioForum, Vol. 18, No. 3, 278–296.
  • 17. Stępniewski A., Nowak J., Stankiewicz A. 2016. Analytical model of foil consumption for cylindrical bale wrapping. ECONTECHMOD. Vol. 5, No. 2, 78–82.
  • 18. Syrotyuk V.M., Nischenko I.O., Zdobytskyy A.J. 2012. Determining the deformation of the polimer tape in the process of wrapping. MOTROL Commission of Motorization and Energetics in Agriculture. Vol. 14, No 4, 44–47 (in Ukrainian).
  • 19. Tabacco E., Bisaglia C., Revello-Chion A., Borreani G. 2013. Assessing the effect of securing bales with either polyethylene film or netting on the fermentation profiles, fungal load, and plastic consumption in baled silage of grass-legume mixtures. Applied Engineering in Agriculture, Vol. 29, No. 5, 795–804.
  • 20. Zdobytskyy A. 2015. Mathematical modeling and research results of the strainedly state of polymer tape in the sealing tape rolls. ECONTECHMOD. Vol. 4, No. 4, 49–54,
  • 21. Zhortuylov O., Kalym K., Kassymbayev B., Karaivanov D. 2013. Analysis of Haylage Round Bale Wrapper Operating Mechanism. Life Science Journal, Vol. 10, 349–352.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-001c7a68-53c1-4510-898c-4cd85576b90c
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