Design method of products' processes for group technology
Treść / Zawartość
In contrast to the traditional manufacturing system, where the basic features are low product variety and mass production, recent manufacturing environment is characterized by shorter product life cycles, constantly diminishing batch sizes while the variety of product types and models continues to increase. In high-variety manufacturing , in spite of applying modern management techniques, setup time still plays an important part in the production cycle time. Product development teams use many methods and tools for design, test, and manufacture a new or improved product. Design for manufacturing methodologies are used to improve a product's manufacturability. For high-variety production the cumulative amount of setup time results from the number of changeovers. To shorten the production time and therefore cost the methods of group technology (GT) are used. This paper presents a method of increasing the manufacturability of elements produced in GT. The method was validated in the conditions of best practice production for high-variety production.
Bibliogr. 29 poz., rys.
-  ANDERSON D., 2008, Design For Manufacturability and Concurrent Engineering, How to design for low cost, Design in High quality, Design for lean Manufacture, and Design quickly for fast production, CIM Press.
-  BARE M., COX J. J., 2008, Applying principles of mass customization to improve the empirical product development process, J. Intell Manuf, 19, 565–576.
-  BEKES J., 2002, Similarity, Variant and Generative Process Planning. WEB Journal, CA Systems in Production Process Planning.
-  BRALLA J. G, 1999, Design for manufacturability handbook, McGraw-Hill, New York.
-  BRALLA, J. G., 1986, Ed. Handbook of Product Design for Manufacturing, McGraw-Hill Book Company, New York.
-  CHENG F., ETTL M., LIN G., YAO D. D., 2002, Inventory-service optimization in configure-to order systems, Manufacturing & Service Operations Management 4/2, 114–132.
-  CORBETT T., 1998, Throughput Accounting, TOC's Management Accounting System, North River Press.
-  DA SILVEIRA G., BORENSTEIN D., FOGLIATTO F. S., 2001, Mass customization, Literature review and research directions. Int. J. Production Economics, 72, 1-13.
-  GOLDRATT E., COX J., 1992, The goal: a process of ongoing improvement, North River Press.
-  GUPTA S., KRISHNAN V., 1998, Product family-based assembly sequence design methodology, IIE Transactions, 30/3, 933–945.
-  HERRMANN J.W., BALASUBBRAMANIAN S., SING G., 2000, Defining Specialized Similarity Measures, Int. J. of Production Research, 38/15, 3603-3621.
-  HERRMANN J., CHINCHOLKAR M., 2002, Reducing throughput time during product design, Journal of Manufacturing Systems, 20/6, 416–428.
-  HOUTZEEL A., 2001, Group Technology, Maynard's Industrial Engineering Handbook (5th Edition), Edited by: Zandin, Kjell B, McGraw-Hill.
-  KUMAR A., 2007, From mass customization to mass personalization: a strategic transformation, Int J Flex Manuf Syst, 19, 533–547.
-  HE D.W., A. KUSIAK, 1997, Design of assembly systems for modular products, IEEE Transactions and Automation, 13/5, 646–655.
-  KUSIAK A., 1987, A Generalized Group Technology Concept, Int. J. Prod. Res., 25/4, 561-669.
-  MACCARTHY B., BRABAZON P.G., BRAMHAM J., 2003, Fundamental modes of operation for mass customization, Int. J. Production Economics, 85, 289–304.
-  MATUSZEK J., MLECZKO J., 2009, Specificity of bottlenecks in conditions of unit and small-batch production, Journal of Automation, Mobile Robotics & Intelligent Systems, 2009, 3/3, 102-109.
-  MITROFANOV, S.P., 1966, Scientific Principles of Group Technology. Translated by E. Harris. Yorkshire, National Lending Library.
-  MLECZKO J., 2010, Dynamic classification of tasks in condition of unit and small batch production,Management and Production Engineering Review, 1/3, 41-55.
-  MLECZKO J., 2011, Product Family Manufacturing based on Dynamic Classification, Management and Production Engineering Review, 2/2, 29-38.
-  OPITZ H., 1970, A Classification System to Describe Workpieces, Parts I and II, Oxford: Pergamon.
-  PAHL G., BEITZ W., 1984, Engineering Design, Design Council, London.
-  PINE B.J., 1993, Mass Customization: The New Frontier in Business Competition, Harvard Business School Press, Boston.
-  SPRING M., DALRYMPLE J.F., 2000, Product customization and manufacturing strategy, International Journal of Operations and Production Management, 20/4, 441–467.
-  TIEN J. M., 2011, Manufacturing and services: From mass production to mass customization, J. Syst Sci Syst Eng, 20/2, 129-154.
-  TRALIX M.T., 2001, From mass production to mass customization, Journal of Textile and Apparel, Technology and Management, 1/2.
-  TRUCKS H. E., 1987, Designing for Economic Production, Society of Manufacturing Engineers, Dearborn, Michigan.
-  ZHANG L., LEE C., XU Q., 2010, Towards product customization: An integrated order fulfillment system, Computers in Industry, 61, 213–222.