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Application of computer modeling and simulation for designing of grinding wheels with zone-diversified structure

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The hereby article presents a simulation model of the process of single-pass internal cylindrical grinding with grinding wheels with zone-diversified structure. In this text modeling method of such grinding wheels active surface was described. A kinematic model of singlepass internal cylindrical grinding and results of simulation conducted using this model were given. Article also describes an example of application of modeling in determining the most advantageous characteristics of grinding wheels with zone-diversified structure used in singlepass internal cylindrical grinding of 100Cr6 steel. Comparative analysis of costs of grinding operation for reciprocating and single-pass internal cylindrical grinding was presented.
Twórcy
autor
autor
autor
  • Koszalin University of Technology, Division of Production Engineering, Racławicka 15-17, 75-620 Koszalin, Poland, phone: +52 94 3478412, krzysztof.nadolny@tu.koszalin.pl
Bibliografia
  • [1] Klocke F., Hegener G., Deacu L., “Hochleistungsaussenrund-formschleifen. innovatives fertigungsverfahren vereint hohe flexibilit¨at und produktivit¨at”, ZWF, 91, 4, 164-167, 1996.
  • [2] Klocke F., Hegener G., “Schnell, gut und flexibel: Hochleistungs-Aussenrund-Formschleifen,” IDR, 33, 2, 153-160, 1999.
  • [3] Nakajima T., Okamura K., Uno Y., “Traverse grinding techniques for improving both productivity and surface finish”, International Grinding Conferece, Fontana, SME, Mr 84-534, Aug. 27-29, 1984.
  • [4] Webster J., Tricard M., “Innovations in abrasive products for precision grinding”, Annals of the CIRP, 53, 2, 597-617, 2004.
  • [5] Weinert K., Finke M., “Innenrund-l¨angsschleifen von futterteilen - bohrungen in einem überschliff fertig schleifen”, Materials of XXIV Scientific School of Abrasive Machining, Łopuszna, 2001, pp. 37-44.
  • [6] Weinert K., Finke M., Kőtter D., “Wirtschaftliche alternative zum hartdrehen. Innenrundsch¨alschleifen steigert flexibilit¨at beim schleifen von futterteilen”, Maschinenmarkt, 109, 48, 44-47, 2003.
  • [7] Herman D., Plichta J., Nadolny K., “New ceramic abrasive tools for rough and finishing grinding in one pass”, Materials Science Forum, 526, 163-168, 2006.
  • [8] Słowiński B., Nadolny K., “Effective manufacturing method for automated inside diameter grinding”, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 1, 4, 472-480, 2007.
  • [9] Herman D., Plichta J., Nadolny K., “Ceramic abrasive tool for single-pass internal cylindrical grinding and method of its manufacture”, Polish Patent Office, Patent No. P376432.
  • [10] Nadolny K., Plichta J., Herman D., Słowiński B., “Single-pass grinding - an effective manufacturing method for finishing”, 19th International Conference on Systems Engineering - ICSENG 2008, Las Vegas, USA, August 19-21, pp. 236-241.
  • [11] Nadolny K., Plichta J., “Single-pass internal grinding using grinding wheels with zone-diversified structure”, Monographs of Mechanical Department No. 158, University’s Publishers of Koszalin University of Technology, Koszalin 2008.
  • [12] Bałasz B., “Analysis of shaping of workpiece surface topography and load of active abrasive grains in grinding process”, Dissertation, Koszalin University of Technology, 2003.
  • [13] Nadolny K., Bałasz B., “Modeling of zonal diversified structure grinding wheels surface”, Archives of Civil and Mechanical Engineering, 5, 4, 77-84, 2005.
  • [14] K. Nadolny, B. Bałasz, „Modeling and simulation of single-pass internal cylindrical grinding process,” Archives of mechanical Technology and Automation, 26(2006)2, pp. 67-76.
  • [15] T¨onshoff H.K., Peters J., Inasaki I., Paul T., “Modelling and simulation of grinding processes”, Annals of the CIRP, 41, 2, 677-688, 1992.
  • [16] Inasaki I., “Grinding process simulation based on the wheel topography measurement”, Annals of the CIRP, 45, 1, 347-350, 1996.
  • [17] Warnecke G., Zitt U., “Kinematic simulation for analyzing and predicting high-performance grinding processes”, An. of the CIRP, 47, 1, 265-270, 1998.
  • [18] Chen X., Rowe W.B., “Analysis and simulation of the grinding process. Part I: Generation of the grinding wheel surface”, Int. J. Mach. Tools Manufact., 36, 8, 871-882, 1996.
  • [19] Chen X., Rowe W.B., “Analysis and simulation of the grinding process. Part II: Mechanics of grinding”, Int. J. Mach. Tools Manufact., 36, 8, 883-896, 1996.
  • [20] Chen X., Rowe W.B., Mills B., Allanson D.R., “Analysis and simulation of the grinding process. Part III: Comparison with experiment”, Int. J. Mach. Tools Manufact., 36, 8, 897-906, 1996.
  • [21] Chen X., Rowe W.B., Mills B., Allanson D.R., “Analysis and simulation of grinding process, Part IV: Effects of wheel wear”, Int. J. Mach. Tools Manufact., 38, 1-2, 41-49, 1998.
  • [22] Snoeys R., Peters J., Decneut A., “The significance of chip thickness in grinding”, Annals of the CIRP, 22, 2, 1974.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BAR0-0065-0037
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